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Steering Gear: Assembly

  1. To install oil seal on steering housing, place oil seal on flat surface and push sleeve (available in repair kit 811 498 020 ) into oil seal. Slide rack into steering housing.
  2. Slide oil seal with sleeve over rack and into steering housing using Seal Installers (VW 426 and VW 4166 ). Remove sleeve. Install snap ring and retaining ring.
  3. Install end housing with new "O" ring. Lock in place with 2 punch marks 180° apart. Install thrust piece, spring, "O" ring, seal retainer, and plate. Install clamp, boot, and retaining ring. Install pinion valve assembly as previously described.
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