Technical Service Bulletins

A/C Compressor
- A/C System, Retrofitting R12 To R134A (GROUP 87, NO. 95-03)
- Lubricant Capacities/Type Reference Chart (GROUP 00, NO. 90-01)
- A/C Compressor Clutch, Removing & Installing (GROUP 87, NO. 91-04)
- A/C Compressor Shaft Seal Replacing (GROUP 87, NO. 91-05)
- A/C Refrigerant System Discharging,Environment Laws (GROUP 87, NO. 91-01)
- A/C Compressor - Mounting Points To Engine Block (GROUP 87, NO. 87-01)
Accessories & Equipment
- New Vas 6161 Battery Tester (TT 27-10-02)
Accessories Control Systems
- Sensor Checking (TT 97-06-64)
- VAG 1598 Test Box - Description & Connection (GROUP D2, NO. 90-01)
Accessory Drive Belts
- Generator V-Belt Pulley - Removal & Installation (GROUP 27, NO. 93-01)
- Alternator Light On, V Belt Squeals When Wet (GROUP 13, NO. 92-02)
Anti-Theft Systems
- Re-Keying Locks To Maintain One-Key Operation (GROUP 57, NO. 89-01)
- Rear Lid Lock Assembly - Updated Part Information (GROUP 55, NO. 88-01)
- Rear Hatch Rattles - Striker Pin Adjustment (GROUP 55, NO. 87-02)
- Lost/Broken Keys - Key Code Locations On Door Handle (GROUP 57, NO. 87-03)
- Paint Chips Behind Trailing Edge Of Door (GROUP 57, NO. 87-02)
- Reducing Front & Rear Door Opening Trigger Effort (GROUP 57, NO. 86-04)
- Body - Water Leaks - Troubleshooting (GROUP 50, NO. 86-02)
- Door Window Glass - Revised Door Window Channel (GROUP 64, NO. 85-03)
Automatic Trans
- Transmission Replacements (TT 37-08-01)
- Transmission Fluid (TT 38-07-97)
- Shift Lock - Shifting Out Of Park With Dead Battery (TT 37-00-34)
- Portable Gasoline Containers - Filling Information (GROUP 20, NO. 95-01)
- Electrical Contact Enhancer (STABILANT 22A) (GROUP 97, NO. 95-03)
- Drive Plate Installing (Revised Procedure) (GROUP 13, NO. 93-05)
- Flywheel Mounting Bolt - Torque Revision (GROUP 13, NO. 93-03)
- Synthetic Oil For Automatic Transmission Final Drive (GROUP 37, NO. 93-11)
- Lubricant Capacities/Type Reference Chart (GROUP 00, NO. 90-01)
- Erratic Shifting - ATF Mixed With HYPOID Oil (GROUP 39, NO. 91-02)
- Final Drive Housing Cover Leakage (GROUP 39, NO. 90-01)
- CV Joint Diagnosis Inspection Replacement Info (GROUP 40, NO. 90-03)
- Improved Fuel Additive ZVW 239 003 (GROUP 20, NO. 20-90-T01)
- 010 Auto Trans Final Drive Housing Cover Bolt Torque (GROUP 38, NO. 89-01)
- 010 Trans Slips Around Turns,DECEL - New Filter/GASK (GROUP 37, NO. 87-01)
- Automatic Transmission 010 - Updated Technical Data (GROUP 37, NO. 86-01)
- Gasoline Additive Removes Carbon Deposits (GROUP 15, NO. 85-02)
- Auto Trans 010 - New CV Joints/Drive Flanges (GROUP 39, NO. 85-01)
- Automatic Transmission - Checking ATF Level (GROUP 37, NO. 85-01)
- Headliner - Recommended SOLEVENTS For Cleaning (GROUP 70, NO. 84-01)
Auxiliary Emission Control Systems
- Oxygen Sensor Fault Codes (CTT 01-01-01)
- EVAP System Functional Test (TT 20-09-02)
- Sensor Checking (TT 97-06-64)
- 02 Sensor DTCS (TT 01-01-17)
- Silicone Contamination (TT 24-00-35)
- Battery Charging Precautions (GROUP 27, NO. 95-01)
- Sulfur Odor At Exhaust Pipe (GROUP 26, NO. 94-01)
- Poor DRIVEABILITY: New Oxygen Sensor Wire Harness (GROUP 24, NO. 94-01)
- Faulty ECT Sensor: Diagnostic Procedure (GROUP 24, NO. 93-04)
- Lack Of Power After Extended Drive (DIGIFANT Engine) (GROUP 24, NO. 93-07)
- Oxygen Sensor Contamination Due To Silicone (GROUP 26, NO. 93-02)
- VAG 1598 Test Box - Description & Connection (GROUP D2, NO. 90-01)
- Hesitation During Warm-Up At Cold Ambient Temp. (GROUP 25, NO. 88-03)
- Catalytic Converter HEATSHIELD Replacement (GROUP 26, NO. 88-01)
- Cis - Poor Running During Engine Warm-Up (GROUP 25, NO. 87-04)
- Engine Stops Running - Ignition Control Unit (GROUP 28, NO. 87-05)
- Cis/OXS System - New Checking/Adjusting Procedures (GROUP 25, NO. 86-03)
- 1.8L Cis-E - Component Checks & Adjustments (GROUP 25, NO. 86-01)
- Catalytic Converter - Checking/Replacement Procedure (GROUP 26, NO. 85-03)
- Cis With OXS System - New Check/Adjust Procedures (GROUP 25, NO. 85-02)
- Cis With OXS System - Oxygen Sensor System Checking (GROUP 26, NO. 85-01)
Axle Shafts
- CV Joint Diagnosis Inspection Replacement Info (GROUP 40, NO. 90-03)
- Suspension Strut/Wheel Bearing Housing Nut Torque (GROUP 40, NO. 90-02)
- Front Axle Nut Torque Increased (GROUP 40, NO. 90-01)
- Driveshaft Balance Weight Location On Right Side (GROUP 40, NO. 85-02)
Blowers, Superchargers & Turbochargers
- Alternator V-Belt Adjustment (GROUP 13, NO. 92-01)
- Adjusting V-Belt Tension On Engines With New Bracket (GROUP 27, NO. 87-02)
- Water Pump Pulley - Correct Installation Of Pulley (GROUP 19, NO. 85-03)
- 1.6L Diesel - Fully Closed Drive Belt Cover (GROUP 15, NO. 84-06)
Body Electrical
- Wiring Harness Repairing (TT 97-01-23)
Body Interior
- Sensor Checking (TT 97-06-64)
- VAG 1598 Test Box - Description & Connection (GROUP D2, NO. 90-01)
Brakes Control Systems
- Sensor Checking (TT 97-06-64)
- VAG 1598 Test Box - Description & Connection (GROUP D2, NO. 90-01)
Charging Systems
- Wiring Harness Repairing (TT 97-01-23)
- Generator V-Belt Pulley - Removal & Installation (GROUP 27, NO. 93-01)
- Alternator Light On, V Belt Squeals When Wet (GROUP 13, NO. 92-02)
- Alternator V-Belt Adjustment (GROUP 13, NO. 92-01)
- Battery Indicator Light Flickers, Battery Discharged (GROUP 97, NO. 87-03)
- Adjusting V-Belt Tension On Engines With New Bracket (GROUP 27, NO. 87-02)
- Water Pump Pulley - Correct Installation Of Pulley (GROUP 19, NO. 85-03)
- 1.6L Diesel - Fully Closed Drive Belt Cover (GROUP 15, NO. 84-06)
Clutch
- Clutch Pedal Not Returning To Position (TT 30-03-02)
- Manual Transmission - Shifting Difficulties (GROUP 30, NO. 93-04)
- Difficult Or No Shift - New Clutch Disc (GROUP 30, NO. 90-04)
- CV Joint Diagnosis Inspection Replacement Info (GROUP 40, NO. 90-03)
- Clutch Adjustments - Sleeve Breakage (GROUP 30, NO. 88-01)
- Grinds Into 1ST/Reverse - Clutch Disc Binding (GROUP 34, NO. 87-01)
Communication Devices
- Ice/Snow Driving - Snow Tire/Chain Information (GROUP 44, NO. 93-05)
Cooling System (Mechanical)
- 19-17-01 - Identifying And Mixing VOLKSWAGEN Engine Coolants (U.S. Only) (GROUP 19, NO. 17-01)
- Coolant (Antifreeze), Mixing Precautions (GROUP 19, NO. 02-01)
- Oxygen Sensor Contamination Due To Silicone (GROUP 26, NO. 93-02)
- Coolant Pump Leakage Troubleshooting (GROUP 19, NO. 93-01)
- Coolant Indicator Led Flashing @ Normal Temperatures (GROUP 90, NO. 92-03)
- Coolant Temperature Sensor Burnt Out/MEXICAN Product (GROUP 19, NO. 91-02)
- Oil Filter Leaks - Factory Rebuilt Engine (GROUP 17, NO. 87-02)
- Coolant Temperature Gauge Light Flashes (GROUP 90, NO. 87-03)
- Coolant Hose Flange & Clamp Modified (GROUP 19, NO. 85-04)
- Water Pump Pulley - Correct Installation Of Pulley (GROUP 19, NO. 85-03)
- Cis-E - Sensor Plate Lever Basic Adjustment (GROUP 25, NO. 85-01)
Cruise Control Systems
- Cruise Control Does Not Work - Vacuum Loss (GROUP 27, NO. 87-03)
Differentials & Drive Axles
- Portable Gasoline Containers - Filling Information (GROUP 20, NO. 95-01)
- Electrical Contact Enhancer (STABILANT 22A) (GROUP 97, NO. 95-03)
- Lubricant Capacities/Type Reference Chart (GROUP 00, NO. 90-01)
- CV Joint Diagnosis Inspection Replacement Info (GROUP 40, NO. 90-03)
- Improved Fuel Additive ZVW 239 003 (GROUP 20, NO. 20-90-T01)
- Front Axle Nut Torque Increased (GROUP 40, NO. 90-01)
- Final Drive Flange/Seal - Eliminating Oil Leakage (GROUP 39, NO. 89-01)
- 020 - Final Drive Flange Seal Leaking (GROUP 39, NO. 87-01)
- Gasoline Additive Removes Carbon Deposits (GROUP 15, NO. 85-02)
- Auto Trans 010 - New CV Joints/Drive Flanges (GROUP 39, NO. 85-01)
- Driveshaft Balance Weight Location On Right Side (GROUP 40, NO. 85-02)
- Headliner - Recommended SOLEVENTS For Cleaning (GROUP 70, NO. 84-01)
Driveshaft & Universal Joints
- CV Joint Diagnosis Inspection Replacement Info (GROUP 40, NO. 90-03)
- Front Axle Nut Torque Increased (GROUP 40, NO. 90-01)
- Driveshaft Balance Weight Location On Right Side (GROUP 40, NO. 85-02)
Electronic Steering
- Conversion Chart For Alignment Specifications (GROUP 44, NO. 91-05)
- Revised Wheel Alignment Specs (GROUP 44, NO. 87-03)
Electronic Suspension
- Conversion Chart For Alignment Specifications (GROUP 44, NO. 91-05)
- Revised Wheel Alignment Specs (GROUP 44, NO. 87-03)
Engine Control Systems
- Oxygen Sensor Fault Codes (CTT 01-01-01)
- Checking Quality Of Fuel For Gasoline Engines (TT 20-09-01)
- Sensor Checking (TT 97-06-64)
- 02 Sensor DTCS (TT 01-01-17)
- Silicone Contamination (TT 24-00-35)
- Battery Charging Precautions (GROUP 27, NO. 95-01)
- Poor DRIVEABILITY: New Oxygen Sensor Wire Harness (GROUP 24, NO. 94-01)
- Faulty ECT Sensor: Diagnostic Procedure (GROUP 24, NO. 93-04)
- Lack Of Power After Extended Drive (DIGIFANT Engine) (GROUP 24, NO. 93-07)
- Starter Motor Does Not Engage When Hot/With 010 TRAN (GROUP 27, NO. 92-02)
- VAG 1598 Test Box - Description & Connection (GROUP D2, NO. 90-01)
- Cis - Poor Running During Engine Warm-Up (GROUP 25, NO. 87-04)
- Engine Stops Running - Ignition Control Unit (GROUP 28, NO. 87-05)
- Cis/OXS System - New Checking/Adjusting Procedures (GROUP 25, NO. 86-03)
- 1.8L Cis-E - Component Checks & Adjustments (GROUP 25, NO. 86-01)
- Cis With OXS System - Oxygen Sensor System Checking (GROUP 26, NO. 85-01)
Entertainment Systems
- Radio Diagnosis Instructions (GROUP 91, NO. 94-02)
- Static In Radio In Am Mode - Radio Suppression (GROUP 91, NO. 87-02)
- Non-Interchangeable Cigarette Lighters (GROUP 90, NO. 86-02)
Exhaust
- Exhaust Restriction Testing Tip (TT 26-09-01)
- Catalytic Converter HEATSHIELD Replacement (GROUP 26, NO. 88-01)
- Exhaust Swivel Joint Squeaks While Driving (GROUP 26, NO. 87-01)
- Exhaust System - Spring Clamp Removal/Installation (GROUP 26, NO. 85-04)
- Catalytic Converter - Checking/Replacement Procedure (GROUP 26, NO. 85-03)
Exterior Body Panels
- Right Rear Tire Blow-Out, Damage Inspection (GROUP 44, NO. 01-03)
- Body Repairs - Replacing Sealing Plugs (GROUP 50, NO. 85-05)
- Identifying/Painting/Repairing Plastic Parts (GROUP 50, NO. 85-04)
- Installing Body Parts With Corrosion Protective Seal (GROUP 50, NO. 85-01)
Exterior Lights
- Door Contact Switch - Sticking (GROUP 96, NO. 88-01)
- Trunk Light Does Not Come On - Switch Locked (GROUP 96, NO. 87-02)
- Interior Light Inoperative - Door Contact Switch (GROUP 96, NO. 87-01)
Frames, Subframes & Crossmembers
- Body Repairs - Replacing Sealing Plugs (GROUP 50, NO. 85-05)
- SUBFRAME - Longer Bolt To Repair SUBFRAME Mounting (GROUP 40, NO. 85-03)
- Installing Body Parts With Corrosion Protective Seal (GROUP 50, NO. 85-01)
Front Suspension
- Conversion Chart For Alignment Specifications (GROUP 44, NO. 91-05)
- Front Wheel Alignment - Adjusting Front Wheel Camber (GROUP 44, NO. 85-02)
- Revised Wheel Alignment Specs (GROUP 44, NO. 87-03)
Fuel System
- Oxygen Sensor Fault Codes (CTT 01-01-01)
- Checking Quality Of Fuel For Gasoline Engines (TT 20-09-01)
- 02 Sensor DTCS (TT 01-01-17)
- Smoke Checking Intake Manifold Systems (TT 20-01-30)
- Silicone Contamination (TT 24-00-35)
Fuses & Circuit Breakers
- Wiring Harness Repairing (TT 97-01-23)
- New Fuel Pump: Wiring Harness Connector Modification (GROUP 97, NO. 85-03)
Gauges & Instrument Panels
- Speedometer Replacement - Compliance With Regulation (GROUP 90, NO. 97-01)
- Speedometer Replacement - CANADIAN Gov. Regulations (GROUP 90, NO. 96-02)
- Coolant Indicator Led Flashing @ Normal Temperatures (GROUP 90, NO. 92-03)
- Speedometer Replacing - Disclosure Requirements (GROUP 90, NO. 92-02)
- Coolant Temperature Sensor Burnt Out/MEXICAN Product (GROUP 19, NO. 91-02)
- Dynamic Oil System - Light Flashing/Buzzer Sounding (GROUP 17, NO. 88-04)
- Coolant Temperature Gauge Light Flashes (GROUP 90, NO. 87-03)
- Glow Plug Light - Comes On With Horn (GROUP 90, NO. 87-01)
- Instrument Panel - Milky/Spotted (GROUP 70, NO. 87-01)
- Speedometer Calibration (GROUP 90, NO. 86-03)
- Left A-Pillar Noise Caused By Harness Tab (GROUP 51, NO. 85-01)
General Servicing
- A/C Refrigerant System Discharging,Environment Laws (GROUP 87, NO. 91-01)
Headlights
- Door Contact Switch - Sticking (GROUP 96, NO. 88-01)
- Trunk Light Does Not Come On - Switch Locked (GROUP 96, NO. 87-02)
- Interior Light Inoperative - Door Contact Switch (GROUP 96, NO. 87-01)
Horns
- Glow Plug Light - Comes On With Horn (GROUP 90, NO. 87-01)
HVAC Control Systems
- Air Conditioner Odor (TT 87-97-20)
- A/C System, Retrofitting R12 To R134A (GROUP 87, NO. 95-03)
- Lubricant Capacities/Type Reference Chart (GROUP 00, NO. 90-01)
- A/C Compressor Valve Plate, Head & Gasket Replacing (GROUP 87, NO. 91-06)
- A/C Compressor Shaft Seal Replacing (GROUP 87, NO. 91-05)
- A/C Refrigerant System Discharging,Environment Laws (GROUP 87, NO. 91-01)
- A/C Compressor - Mounting Points To Engine Block (GROUP 87, NO. 87-01)
- Heater - THERMOFUSE & Resistor Checking (GROUP 80, NO. 86-01)
- Heating & A/C - Clean Ports For Vacuum Lines (GROUP 87, NO. 84-07)
- Cover Evaporator Drain When Applying Undercoating (GROUP 87, NO. 84-05)
Identification
- 1.8L Engine - Camshaft Identification (GROUP 15, NO. 86-01)
Ignition Switch/Steering Lock
- Manual Rotation Of Ignition Switch During Lock Cylinder Or Housing Replacement (TT 28-10-01)
- Re-Keying Locks To Maintain One-Key Operation (GROUP 57, NO. 89-01)
Ignition System
- Poor Engine Performance Caused By Bad Fuel (GROUP 20, NO. 94-02)
- Gasoline Containing Detergent (GROUP 20, NO. 90-02)
- Ignition Related Engine Miss: New Ignition Connector (GROUP 28, NO. 90-02)
- Hall Sensor Ignition Kit Parts Information (GROUP 28, NO. 89-01)
- 1.8L - Unstable Idle/Hunting (GROUP 25, NO. 87-07)
- Engine Stops Running - Ignition Control Unit (GROUP 28, NO. 87-05)
- 1.8L Cis/Cis-E - Limited Acceleration - Sensor Boot (GROUP 25, NO. 87-02)
- Glow Plug Light - Comes On With Horn (GROUP 90, NO. 87-01)
- Miss,Rough Idle/Part Load - Plug Connector/Dist Cap (GROUP 28, NO. 87-04)
- Starting Complaints Cis, Cis-E - Check Valves (GROUP 20, NO. 87-01)
- Ignition Distributor Trigger Wheel Removal (GROUP 28, NO. 87-01)
- Glow Plugs - Correct Glow Plug Torque (GROUP 28, NO. 86-09)
- Ignition System - Ignition Cable Removal (GROUP 28, NO. 86-08)
- Cis-E - Sensor Plate Lever Basic Adjustment (GROUP 25, NO. 85-01)
Interior/Exterior Trim
- Cleaning Non Painted Plastic Exterior Trim Parts (GROUP 66, NO. 91-02)
- Illuminated Vanity Mirrors, Replacing Bulbs (GROUP 68, NO. 91-05)
- Lost/Broken Keys - Key Code Locations On Door Handle (GROUP 57, NO. 87-03)
- Stone Guard Loose/Missing: Retention Grommet Failure (GROUP 66, NO. 87-04)
- Cracked/Broken Center Console - Carpet Cover Removal (GROUP 68, NO. 87-02)
- Hub Cap Clips Missing/Broken - Hub Cap Loss (GROUP 44, NO. 87-02)
- Squeaking Noise From Outside Windshield Trim Molding (GROUP 64, NO. 87-05)
- Vent Window Sticks To Weatherstrip (GROUP 64, NO. 87-03)
- Body - Water Leaks - Troubleshooting (GROUP 50, NO. 86-02)
- Window Channel Weatherstrip Modification For Binding (GROUP 64, NO. 86-02)
- Body Repairs - Replacing Sealing Plugs (GROUP 50, NO. 85-05)
- Identifying/Painting/Repairing Plastic Parts (GROUP 50, NO. 85-04)
- SUBFRAME - Longer Bolt To Repair SUBFRAME Mounting (GROUP 40, NO. 85-03)
- Installing Body Parts With Corrosion Protective Seal (GROUP 50, NO. 85-01)
- Headliner - Recommended SOLEVENTS For Cleaning (GROUP 70, NO. 84-01)
Interior/Illumination Lights
- Door Contact Switch - Sticking (GROUP 96, NO. 88-01)
- Trunk Light Does Not Come On - Switch Locked (GROUP 96, NO. 87-02)
- Interior Light Inoperative - Door Contact Switch (GROUP 96, NO. 87-01)
Locking Hubs
- CV Joint Diagnosis Inspection Replacement Info (GROUP 40, NO. 90-03)
Lubrication System
- Oil Consumption, Evaluating (GROUP 17, NO. 05-02)
- Alloy Oil Pans, Oil Drain Plug With Sealing Gasket (TT 17-00-08)
- Replacement Engines - Air Pocket In The Oil Lubrication System (TT 17-00-26)
- Portable Gasoline Containers - Filling Information (GROUP 20, NO. 95-01)
- Electrical Contact Enhancer (STABILANT 22A) (GROUP 97, NO. 95-03)
- Engine Oil And Oil Additives (GROUP 17, NO. 94-02)
- Oxygen Sensor Contamination Due To Silicone (GROUP 26, NO. 93-02)
- Oil Consumption Definition Volumes (GROUP 17, NO. 92-01)
- Improved Fuel Additive ZVW 239 003 (GROUP 20, NO. 20-90-T01)
- Oil Filter Leaks - Factory Rebuilt Engine (GROUP 17, NO. 87-02)
- Gasoline Additive Removes Carbon Deposits (GROUP 15, NO. 85-02)
- Cis-E - Sensor Plate Lever Basic Adjustment (GROUP 25, NO. 85-01)
- 1.7L/1.8L Cis/Cis-E - Engine Oil Capacity Reduced (GROUP 17, NO. 85-01)
- Headliner - Recommended SOLEVENTS For Cleaning (GROUP 70, NO. 84-01)
Manual Steering
- Power Steering Gear Leaks At Low Ambient Temp. (GROUP 48, NO. 93-01)
- Power Steering Fluid Change From ATF To Hydraulic (GROUP 48, NO. 89-03)
Manual Trans
- 020 Trans. - Shifter Difficult To Operate (GROUP 34, NO. 98-01)
- 020 - Transmission Case Sealing (GROUP 34, NO. 97-06)
- 020 Ring & Pinion Damage Due To Chipped Reverse Gear (GROUP 34, NO. 97-05)
- Flywheel Mounting Bolt - Torque Revision (GROUP 13, NO. 93-03)
- Universal Transmission Support 3282 (GROUP 00, NO. 93-04)
- Lubricant Capacities/Type Reference Chart (GROUP 00, NO. 90-01)
- Correction To 3RD/4TH Gear Synchronizer Hub Assembly (GROUP 35, NO. 91-03)
- Attaching Pressure Plate Or Flywheel To Crankshaft (GROUP 10, NO. 91-01)
- CV Joint Diagnosis Inspection Replacement Info (GROUP 40, NO. 90-03)
- Flanges On Remanufactured Transmissions (GROUP 40, NO. 40-90-T01)
- Magnet In Clutch Housing Secured With Sealant (GROUP 34, NO. 90-01)
- Hard 1ST Gear Shift After Synchronizer Replacement (GROUP 35, NO. 88-02)
- 5-Speed Gearshift Lever Stiff (GROUP 35, NO. 87-04)
- Reverse Gear - Inadvertent Reverse Engagement (GROUP 34, NO. 87-02)
- Difficult To Move Shift Lever (GROUP 37, NO. 87-03)
- 5-Speed 020 - Oil Level Checking/Adjusting (GROUP 34, NO. 85-04)
- 5-Speed 020 - Modified Relay Shaft/Selector Lever (GROUP 34, NO. 85-02)
Mechanical
- Dynamic Compression Test Using The Vas 5051B DSO Function (TT 00-07-43)
- Engine Noise Diagnosis Tips (TT 10-07-71)
- Engine Replacement - Exchange Alignment Pins (TT 13-07-13)
- Oil Consumption, Evaluating (GROUP 17, NO. 05-02)
- Smoke Checking Intake Manifold Systems (TT 20-01-30)
- Alloy Oil Pans, Oil Drain Plug With Sealing Gasket (TT 17-00-08)
- Replacement Engines - Air Pocket In The Oil Lubrication System (TT 17-00-26)
- Fuel Injection System Cleaning/Intake Valve DECARBON (GROUP 25, NO. 88-06)
- Poor Engine Performance Caused By Bad Fuel (GROUP 20, NO. 94-02)
- Flywheel Mounting Bolt - Torque Revision (GROUP 13, NO. 93-03)
- Oxygen Sensor Contamination Due To Silicone (GROUP 26, NO. 93-02)
- Generator V-Belt Pulley - Removal & Installation (GROUP 27, NO. 93-01)
- Alternator Light On, V Belt Squeals When Wet (GROUP 13, NO. 92-02)
- Oil Consumption Definition Volumes (GROUP 17, NO. 92-01)
- Drive Plate Supersession, Replacing (GROUP 13, NO. 91-04)
- Engine Ticking Noises At 1800 To 3200 Rpm (GROUP 13, NO. 91-02)
- Attaching Pressure Plate Or Flywheel To Crankshaft (GROUP 10, NO. 91-01)
- Crankshaft Drive Sprocket Bolt Changed (GROUP 13, NO. 90-01)
- Gasoline Containing Detergent (GROUP 20, NO. 90-02)
- Cylinder Head Ticking Noise At 2000 Rpm (GROUP 15, NO. 89-01)
- 1.8L Engine - Metallic Clicking Noise (GROUP 13, NO. 89-01)
- 1.8L - Unstable Idle/Hunting (GROUP 25, NO. 87-07)
- Oil Filter Leaks - Factory Rebuilt Engine (GROUP 17, NO. 87-02)
- THUNKING Noise From Rear Of Car After Starting (GROUP 20, NO. 87-03)
- Hydraulic Valve Lifter Noise (GROUP 15, NO. 87-02)
- Loose Oil DIPSTCK Tube - Remanufactured Diesel Eng. (GROUP 17, NO. 87-03)
- 1.8L Cis/Cis-E - Limited Acceleration - Sensor Boot (GROUP 25, NO. 87-02)
- Starting Complaints Cis, Cis-E - Check Valves (GROUP 20, NO. 87-01)
- New Transmission Support Tool 3147 (GROUP 10, NO. 86-01)
- Coolant Hose Flange & Clamp Modified (GROUP 19, NO. 85-04)
- Exhaust System - Spring Clamp Removal/Installation (GROUP 26, NO. 85-04)
- Installation Of New Hydraulic Front Engine Mount (GROUP 10, NO. 85-01)
- Cis-E - Sensor Plate Lever Basic Adjustment (GROUP 25, NO. 85-01)
- New Drive Belt Sprocket Bolt - Revised Torque (GROUP 13, NO. 85-01)
- 1.6L Diesel - Fully Closed Drive Belt Cover (GROUP 15, NO. 84-06)
Mechanical - Hydraulic
- Portable Gasoline Containers - Filling Information (GROUP 20, NO. 95-01)
- Electrical Contact Enhancer (STABILANT 22A) (GROUP 97, NO. 95-03)
- Adapter VAG 1310/6 For Brake Press. Regulator (GROUP 47, NO. 92-02)
- Brake Fluid Super Dot 4 - Description/Application (GROUP 47, NO. 92-01)
- Rear Wheel Brake Cylinder Replacement Criteria (GROUP 46, NO. 91-01)
- Improved Fuel Additive ZVW 239 003 (GROUP 20, NO. 20-90-T01)
- Noisy Disc Brakes - Self Adhesive Shim Kit (GROUP 46, NO. 88-01)
- Brake Squeak - Rear - Shoes Rubbing Backplate (GROUP 46, NO. 87-01)
- Gasoline Additive Removes Carbon Deposits (GROUP 15, NO. 85-02)
- Brake Caliper - Mounting Bolt Torque Revision (GROUP 46, NO. 85-01)
- Headliner - Recommended SOLEVENTS For Cleaning (GROUP 70, NO. 84-01)
Mirrors
- Illuminated Vanity Mirrors, Replacing Bulbs (GROUP 68, NO. 91-05)
- Window Regulator Drive Cable/Motor Replacing (GROUP 64, NO. 90-02)
- Central Locking System Service (GROUP 57, NO. 87-01)
- Remote Control Outside Mirror - Displaced Cable (GROUP 66, NO. 85-01)
Overdrive Unit
- Drive Plate Installing (Revised Procedure) (GROUP 13, NO. 93-05)
Paint & Coatings
- 00-17-06 - Removing Paint Contaminants From Exterior Paint (GROUP 00, NO. 17-06)
- Technical Bulletin Materials / 3M Distribution Centers (TT 00-09-03)
- Adhesive Material Changed For Flush Bonded Windows (GROUP 64, NO. 95-01)
- RESTORIATION Of Chalked/Oxidized/Contaminated Paint (GROUP 50, NO. 91-06)
- Engine Compartment Protection/Acrylic Coating (GROUP 50, NO. 92-02)
- Acid Rain Spots On Paint - Removal Information (GROUP 50, NO. 90-02)
- Paint Chips Behind Trailing Edge Of Door (GROUP 57, NO. 87-02)
- Wheels, Steel & Alloy - Paint Refinishing Procedure (GROUP 44, NO. 87-01)
- Cover Evaporator Drain When Applying Undercoating (GROUP 87, NO. 84-05)
Rear Suspension
- Conversion Chart For Alignment Specifications (GROUP 44, NO. 91-05)
- Front Wheel Alignment - Adjusting Front Wheel Camber (GROUP 44, NO. 85-02)
- Removing Rear Axle Bushing - Tool 3111 Modification (GROUP 42, NO. 85-01)
- Revised Wheel Alignment Specs (GROUP 44, NO. 87-03)
Restraints Control Systems
- Sensor Checking (TT 97-06-64)
- VAG 1598 Test Box - Description & Connection (GROUP D2, NO. 90-01)
Seats
- Installing Child Safety Seat On Front Passenger Seat (GROUP 69, NO. 95-04)
- Rear 3-Point Seat Belts, Retrofit Installation (GROUP 68, NO. 92-01)
- Front Seat Cover Beading/Piping Visible (GROUP 74, NO. 91-02)
- Illuminated Vanity Mirrors, Replacing Bulbs (GROUP 68, NO. 91-05)
- Window Regulator Drive Cable/Motor Replacing (GROUP 64, NO. 90-02)
- Front Seat Backrest Noisy (GROUP 72, NO. 87-03)
- THUNKING Noise From Rear Of Car After Starting (GROUP 20, NO. 87-03)
- Central Locking System Service (GROUP 57, NO. 87-01)
- Inspection Procedure For Complete Seat Belt System (GROUP 68, NO. 85-02)
- Front Seat Belt - B-Pillar Mount Adjustable With Kit (GROUP 68, NO. 85-01)
- Left A-Pillar Noise Caused By Harness Tab (GROUP 51, NO. 85-01)
Starter
- New Vas 6161 Battery Tester (TT 27-10-02)
- Battery Charging Precautions (GROUP 27, NO. 95-01)
- Avoiding Unnecessary Battery Replacement (GROUP 27, NO. 93-10)
- Installation Of Electrical Aftermarket Equipment (GROUP 91, NO. 93-02)
- Starter Motor Does Not Engage When Hot/With 010 TRAN (GROUP 27, NO. 92-02)
- Starter Noisy/Does Not Engage - W/010 Transmission (GROUP 27, NO. 91-03)
- Engine Ticking Noises At 1800 To 3200 Rpm (GROUP 13, NO. 91-02)
- Replacement Battery - Determine If Cover Is Required (GROUP 27, NO. 89-03)
- Cylinder Head Ticking Noise At 2000 Rpm (GROUP 15, NO. 89-01)
- Battery Cover - Low Maintenance Battery (GROUP 27, NO. 87-08)
- THUNKING Noise From Rear Of Car After Starting (GROUP 20, NO. 87-03)
- Battery Charge Indicator Eye Shows No Charge (GROUP 27, NO. 87-05)
- Engine Does Not Crank/Battery Repeatedly Discharged (GROUP 27, NO. 87-06)
- Battery Indicator Light Flickers, Battery Discharged (GROUP 97, NO. 87-03)
- Starting Complaints Cis, Cis-E - Check Valves (GROUP 20, NO. 87-01)
- Battery Charging - Minimum Charging Rates (GROUP 27, NO. 85-04)
- Recharging Maintenance-Free Batteries In Stock (GROUP 27, NO. 85-02)
- Cis-E - Sensor Plate Lever Basic Adjustment (GROUP 25, NO. 85-01)
Steering Column
- Conversion Chart For Alignment Specifications (GROUP 44, NO. 91-05)
- Modified Steering Wheel/Splined Adapter Sleeve (GROUP 48, NO. 89-02)
- Noise From Steering Column When Turning - Boot Rubs (GROUP 48, NO. 87-01)
- Steering Column - Modified Steering Column Tube (GROUP 48, NO. 86-03)
- Revised Wheel Alignment Specs (GROUP 44, NO. 87-03)
Steering Control Systems
- Sensor Checking (TT 97-06-64)
Steering Gear
- Power Steering Gear Leaks At Low Ambient Temp. (GROUP 48, NO. 93-01)
Steering Linkage
- Power Steering Gear Leaks At Low Ambient Temp. (GROUP 48, NO. 93-01)
- Left Tie Rod Length, Checking/Adjusting (GROUP 48, NO. 92-01)
- Conversion Chart For Alignment Specifications (GROUP 44, NO. 91-05)
- Suspension Strut/Wheel Bearing Housing Nut Torque (GROUP 40, NO. 90-02)
- Tie Rods & Boots - Removing/Installing (P/S Only) (GROUP 48, NO. 89-04)
- Tie Rods - Installation Procedure & Measurement (GROUP 48, NO. 86-01)
- Revised Wheel Alignment Specs (GROUP 44, NO. 87-03)
Sun Roof/T-Top/Convertible Top
- Lost/Broken Keys - Key Code Locations On Door Handle (GROUP 57, NO. 87-03)
- THUNKING Noise From Rear Of Car After Starting (GROUP 20, NO. 87-03)
- Eliminating Leaks By Repairing Sunroof Lip Seal (GROUP 60, NO. 86-01)
- Left A-Pillar Noise Caused By Harness Tab (GROUP 51, NO. 85-01)
Suspension Control Systems
- Sensor Checking (TT 97-06-64)
System
- Oxygen Sensor Fault Codes (CTT 01-01-01)
- Checking Quality Of Fuel For Gasoline Engines (TT 20-09-01)
- EVAP System Functional Test (TT 20-09-02)
- Engine Noise Diagnosis Tips (TT 10-07-71)
- Sensor Checking (TT 97-06-64)
- 02 Sensor DTCS (TT 01-01-17)
- Smoke Checking Intake Manifold Systems (TT 20-01-30)
- Silicone Contamination (TT 24-00-35)
- Fuel Injection System Cleaning/Intake Valve DECARBON (GROUP 25, NO. 88-06)
- Battery Charging Precautions (GROUP 27, NO. 95-01)
- Poor Engine Performance Caused By Bad Fuel (GROUP 20, NO. 94-02)
- Sulfur Odor At Exhaust Pipe (GROUP 26, NO. 94-01)
- Poor DRIVEABILITY: New Oxygen Sensor Wire Harness (GROUP 24, NO. 94-01)
- Faulty ECT Sensor: Diagnostic Procedure (GROUP 24, NO. 93-04)
- Lack Of Power After Extended Drive (DIGIFANT Engine) (GROUP 24, NO. 93-07)
- Oxygen Sensor Contamination Due To Silicone (GROUP 26, NO. 93-02)
- Coolant Indicator Led Flashing @ Normal Temperatures (GROUP 90, NO. 92-03)
- Starter Motor Does Not Engage When Hot/With 010 TRAN (GROUP 27, NO. 92-02)
- Gasoline Containing Detergent (GROUP 20, NO. 90-02)
- Ignition Related Engine Miss: New Ignition Connector (GROUP 28, NO. 90-02)
- VAG 1598 Test Box - Description & Connection (GROUP D2, NO. 90-01)
- Hall Sensor Ignition Kit Parts Information (GROUP 28, NO. 89-01)
- Hesitation During Warm-Up At Cold Ambient Temp. (GROUP 25, NO. 88-03)
- Catalytic Converter HEATSHIELD Replacement (GROUP 26, NO. 88-01)
- Cis - Poor Running During Engine Warm-Up (GROUP 25, NO. 87-04)
- 1.8L - Unstable Idle/Hunting (GROUP 25, NO. 87-07)
- Coolant Temperature Gauge Light Flashes (GROUP 90, NO. 87-03)
- Engine Does Not Crank/Battery Repeatedly Discharged (GROUP 27, NO. 87-06)
- Engine Stops Running - Ignition Control Unit (GROUP 28, NO. 87-05)
- 1.8L Cis/Cis-E - Limited Acceleration - Sensor Boot (GROUP 25, NO. 87-02)
- Glow Plug Light - Comes On With Horn (GROUP 90, NO. 87-01)
- Miss,Rough Idle/Part Load - Plug Connector/Dist Cap (GROUP 28, NO. 87-04)
- Starting Complaints Cis, Cis-E - Check Valves (GROUP 20, NO. 87-01)
- Ignition Distributor Trigger Wheel Removal (GROUP 28, NO. 87-01)
- Ignition System - Ignition Cable Removal (GROUP 28, NO. 86-08)
- Cis/OXS System - New Checking/Adjusting Procedures (GROUP 25, NO. 86-03)
- 1.8L Cis-E - Component Checks & Adjustments (GROUP 25, NO. 86-01)
- Catalytic Converter - Checking/Replacement Procedure (GROUP 26, NO. 85-03)
- Cis With OXS System - New Check/Adjust Procedures (GROUP 25, NO. 85-02)
- Cis With OXS System - Oxygen Sensor System Checking (GROUP 26, NO. 85-01)
- Cis-E - Sensor Plate Lever Basic Adjustment (GROUP 25, NO. 85-01)
Towing
- Towing Information For Long Distance & Emergency (GROUP 01, NO. 85-02)
Transfer Case
- Lubricant Capacities/Type Reference Chart (GROUP 00, NO. 90-01)
- CV Joint Diagnosis Inspection Replacement Info (GROUP 40, NO. 90-03)
Transmission Control Systems
- Sensor Checking (TT 97-06-64)
- Shift Lock - Shifting Out Of Park With Dead Battery (TT 37-00-34)
Vacuum Pumps/Lines/Tanks/Water Trap
- Engine Ticking Noises At 1800 To 3200 Rpm (GROUP 13, NO. 91-02)
- Cylinder Head Ticking Noise At 2000 Rpm (GROUP 15, NO. 89-01)
- Oil Filter Leaks - Factory Rebuilt Engine (GROUP 17, NO. 87-02)
Warning Systems
- Glow Plug Light - Comes On With Horn (GROUP 90, NO. 87-01)
- Buzzer Sounds After Switching On Ignition (GROUP 90, NO. 87-02)
Wheel Alignment
- Conversion Chart For Alignment Specifications (GROUP 44, NO. 91-05)
- Revised Wheel Alignment Specs (GROUP 44, NO. 87-03)
Wheels & Tire System
- DRIVEABILITY Complaints/Noise Concerns (TT 44-06-33)
- Right Rear Tire Blow-Out, Damage Inspection (GROUP 44, NO. 01-03)
- Rear Tire Wear - Excessive Positive Toe (GROUP 42, NO. 96-01)
- Vehicle Pulls/Drifts To One Side - Rotate Tires (GROUP 44, NO. 94-01)
- Wheels/Tires, Eliminating Vibrations - Information (GROUP 44, NO. 94-03)
- Ice/Snow Driving - Snow Tire/Chain Information (GROUP 44, NO. 93-05)
- Aerosol Tire Inflator/Sealer - Flammability Hazard (GROUP 44, NO. 91-02)
- Eliminating Vibrations - Diagnosis (GROUP 44, NO. 91-01)
- Tire Rotation/Wear Diagnosis/Information (GROUP 44, NO. 90-06)
- Suspension Strut/Wheel Bearing Housing Nut Torque (GROUP 40, NO. 90-02)
- Abnormal Rear Tire Wear - New Stub Axle (GROUP 44, NO. 90-01)
- PREVENTNG Rear Wheel Bearing Failure (GROUP 42, NO. 88-01)
- Tire Rotation Policy (GROUP 44, NO. 88-01)
- Hub Cap Clips Missing/Broken - Hub Cap Loss (GROUP 44, NO. 87-02)
- Wheels, Steel & Alloy - Paint Refinishing Procedure (GROUP 44, NO. 87-01)
- Wheel/Tires - Eliminating Vibration (GROUP 44, NO. 86-03)
- Removing Rear Axle Bushing - Tool 3111 Modification (GROUP 42, NO. 85-01)
Window Motors & Regulators
- Illuminated Vanity Mirrors, Replacing Bulbs (GROUP 68, NO. 91-05)
- Window Regulator Drive Cable/Motor Replacing (GROUP 64, NO. 90-02)
- Lost/Broken Keys - Key Code Locations On Door Handle (GROUP 57, NO. 87-03)
- THUNKING Noise From Rear Of Car After Starting (GROUP 20, NO. 87-03)
- Vent Window Sticks To Weatherstrip (GROUP 64, NO. 87-03)
- Windshield Cracks - Stress & Impact Type Information (GROUP 64, NO. 87-04)
- Central Locking System Service (GROUP 57, NO. 87-01)
- Body - Water Leaks - Troubleshooting (GROUP 50, NO. 86-02)
- Window Channel Weatherstrip Modification For Binding (GROUP 64, NO. 86-02)
- Eliminating Leaks By Repairing Sunroof Lip Seal (GROUP 60, NO. 86-01)
- Door Window Glass - Revised Door Window Channel (GROUP 64, NO. 85-03)
- Left A-Pillar Noise Caused By Harness Tab (GROUP 51, NO. 85-01)
Wiper/Washer Systems
- Windshield Wiper Blades Skipping (GROUP 92, NO. 95-02)
- Windshield Wiper Arm Angle Adjust Using Tool Us 9201 (GROUP 92, NO. 90-02)
- Windshield Wiper Blade Smearing (GROUP 92, NO. 90-01)
- Windshield Wiper Blades Streak Or Smear Windshield (GROUP 92, NO. 87-01)
Wiring System (Data Link Connectors, Pwr Dist., Grnd Dist.)
- Wiring Harness Repairing (TT 97-01-23)
- New Fuel Pump: Wiring Harness Connector Modification (GROUP 97, NO. 85-03)