M/T - Modifications
84VW03Applies To
VANAGON
Diesel 5-speed
Group 35
Subject
5-speed manual transmission 094
Part Identifier N/A
Key Points
Modifications
A-103
Number
84-03
October 8, 1984
Transmissions with date of manufacture (see transmission housing code) prior to 15 12 2 (December 15, 1982) are subject to refinements currently used in production.. Transmissions needing repair should be inspected and repaired as necessary according to following two groups of procedures with required parts according to dates of manufacture.
Note
Only latest version parts will be supplied as spare parts.
CAUTION
Part numbers are for reference only. Always check with your Parts Department for latest parts information.
Selector shaft, modifications
^ external repairs performed without removing transmission
A - Selector shaft
- replace complete shaft with new version
B - Selector shaft spring Gearshiff lever is now moved by spring pressure out of reverse/1st shift gate rather than into 2nd/3rd shift gate
- install new selector shaft spring
Note
Large spring may be left in transmissions in which originally installed to accommodate driver's current shifting habits.
C - Selector shaft cover
^ provided with shoulder for spring to maintain proper position when assembling
- replace cover and O-ring
Shift forks/synchronizers, modifications
^ internal repairs requiring disassembly of transmission
D - Shift forks/rails
^ 2nd/3rd and 4th/5th gear shift forks/rails are riveted and welded to maintain proper alignment to each other
- replace with new shift forks/rails
E - Synchronizers
^ 2nd/3rd and 4th/5th gear synchronizers have been changed to prevent jumping out of gear
^ changes cannot be detected visually
- replace with new version synchronizers
Parts requirements (based on transmission date of manufacture)
Note
Previous version parts are not available and must be replaced by latest version listed below.
CAUTION
Part numbers are for reference only. Always check with your Parts Department for latest parts information.