LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Volkswagen >> 1978 >> Rabbit Base, 4D Hatchback, Eng CD FX, Automatic Trans >> Repair and Diagnosis >> Electrical >> Charging Systems >> SEV MOTOROLA Alternators >> Testing >> On Car Test
April 5, 2026: LEMON Manuals is launched! Read the announcement.

On Car Test

  1. Disconnect battery cables and install cutout switch, variable resistance, ammeter and voltmeter as shown. Connect ground cable and check that cutout switch is in closed position.
  2. Start engine and run at test RPM. Adjust variable resistance to give amperage readings as follows: Type 1 and models with air conditioning - 45 Amps, Type 2 - 30 Amps, other VW's without air conditioning and Audi Fox - 25 Amps. Open battery cutout switch, separating battery from test circuit. Load current is now determined by variable resistance.
  3. Readjust variable resistance to provide Test Output Amperage. Voltage should be as specified.
    NOTE: Never run alternator without battery connected unless variable resistor is installed to provide load. Alternator or regulator or both could be severely damaged without providing current load.
    Fig 1: Alternator Testing Set-Up
    G09342265Courtesy of NOT AVAILABLE