Starters - BOSCH: Overhaul: Disassembly
- With starter removed from vehicle, remove dust cover. Lift out brush springs using a wire hook, pull out brushes to 3/4 of their length. Remove screws connecting field coil terminals to brush boxes.
- Disconnect field coil to solenoid strap, remove hex nut on one side of drive end cover and remove screw. Remove screws securing solenoid and remove solenoid.
- Remove commutator end assembly, remove through bolts and pull complete drive end assembly forward. Note proper location of washers for reassembly.
- Remove yoke lever, then from armature shaft, remove cotter pin and left hand threaded castle nut. Remove snap ring and discard.
- Remove drive assembly, intermediate bearing with bushing and armature brake, spring plate washer unit or washer spring jaw unit, depending on the model.