LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Volkswagen >> 1977 >> Rabbit Base, 2D Hatchback, 1.6L Eng, Automatic Trans >> Repair and Diagnosis >> Electrical >> Charging Systems >> SEV MOTOROLA Alternators >> Overhaul >> Disassembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

SEV MOTOROLA Alternators: Overhaul: Disassembly

  1. Remove two screws holding brush holder and remove isolation plate (if equipped). Carefully lift out brush holder.
  2. Hold pulley with belt in a vise with soft jaws, and remove the nut and washer. Lift off pulley, fan, key and spacer washer.
  3. Remove nuts and washers on terminal 61 and the corresponding terminal on other side of isolation diode. Mark drive shield, stator and slip ring end shield for correct reassembly position.
  4. Remove four attaching screws. Remove rotor and drive end shield with help of two screwdrivers, which are inserted in two sockets between stator and drive end shield.
    CAUTION: The screwdrivers may not be inserted deeper than 1/16" (2 mm);

    otherwise stator may be damaged.

  5. Release three screws holding support plate of drive end bearing. Release bearing by knocking end of shaft against a piece of wood.
  6. Remove nuts and washers for the diode holder for negative diodes. Remove stator and diode holders for slip ring end shield.
scientia non olet · About LEMON Manuals