Automatic Transaxle Assembly: Installation: Installation

1. Install the torque converter assembly to the automatic transaxle.
2. Using a vernier caliper and a straightedge, measure dimension A between the transaxle contact surface of the engine and the torque converter assembly contact surface of the drive plate.
   Fig 1: Measuring Dimension A

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3. Using a vernier caliper and a straightedge, measure dimension B shown in the illustration and check that dimension B is greater than dimension A.
   Fig 2: Measuring Dimension B

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   Standard dimension

   A + 1 mm (0.0394 in.) or more

   NOTE:

   Subtract the thickness of the straightedge from the measured value to obtain dimension B.

1. Coat a new O-ring with ATF WS, and install it to the hole cover.
2. Install the hole cover to the transaxle case with the bolt.
   Fig 3: Locating Hole Cover O-Ring

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   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

1. Connect the 2 oil cooler hoses to the 2 unions with the 2 hose clamps.
   Fig 4: Locating Hose Clamps And Bolt

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2. Install the oil cooler tube to the automatic transaxle with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

1. Coat a new O-ring with ATF WS, and install it to the oil filler tube.
   Fig 5: Locating Bolt And Transmission Oil Filler Tube Sub-Assembly

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2. Install the oil filler tube to the automatic transaxle with the bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

3. Install the transmission oil level gauge sub-assembly.

1. Install the cable bracket with the 2 bolts.
   Fig 6: Locating No. 1 Transmission Control Cable Bracket Bolts

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   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

1. Install the automatic transaxle with the 5 upper side mounting bolts to the engine.
   Fig 7: Locating Automatic Transaxle Assembly Bolts

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   Bolt A 

   Torque: 64 N*m (652 kgf*cm, 47 ft.*lbf) 

   Bolt B 

   Torque: 46 N*m (469 kgf*cm, 34 ft.*lbf) 

   Bolt C 

   Torque: 46 N*m (469 kgf*cm, 34 ft.*lbf) 

2. Install the 4 lower side mounting bolts.
   Fig 8: Locating Lower Side Mounting Bolts

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   Bolt D 

   Torque: 44 N*m (448 kgf*cm, 32 ft.*lbf) 

1. Apply a few drops of adhesive to 2 or 3 threads of the 6 torque converter assembly mounting bolt tips.
   Fig 9: Applying Adhesive To End Of Threads Of Bolts

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   Adhesive

   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

2. Install the 6 torque converter assembly mounting bolts.
   Fig 10: Installing Torque Converter Clutch Mounting Bolts

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   Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

   NOTE:

   Install the black colored bolt first, and then the silver colored 5 bolts.

3. Install the flywheel housing under cover.

1. Install the mounting bracket with the 3 bolts.
   Fig 11: Locating Engine Mounting Bracket Bolts - LH

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   Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

1. Install the mounting bracket with the 3 bolts.
   Fig 12: Locating Front Engine Mounting Bracket Bolts

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   Torque: 64 N*m (652 kgf*cm, 47 ft.*lbf) 

1. Install the mounting bracket with the 2 bolts.
   Fig 13: Locating Rear Engine Mounting Bracket Bolts

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   Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) 

1. Install the wire harness bracket and transmission control cable support with the 2 bolts.
   Fig 14: Locating Transmission Control Cable Support Bolts

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   Bolt A 

   Torque: 13 N*m (132 kgf*cm, 10 ft.*lbf) 

   Bolt B 

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

2. Connect the 5 wire harness clamps.
   Fig 15: Locating Park/Neutral Position Switch And Transmission Wire Connectors

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3. Connect the 2 speed sensor connectors.
4. Connect the transmission wire connector.
5. Connect the park/neutral position switch connector.

HINT: 

See the steps from "Engine Assembly with Transaxle" through "Check Speed Sensor Signal". Refer to INSTALLATION .

HINT: 

Perform RESET MEMORY (AT initialization) when replacing the automatic transaxle assembly. Refer to INITIALIZATION .