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Front Evaporator Temperature Sensor: Installation

  1. INSTALL NO. 1 COOLER THERMISTOR 
    1. Install the No. 1 cooler thermistor as shown in the illustration.
    COOLER THERMISTOR LENGTH SPECIFICATION

    Part Length
    A 34.3 mm 1.35 in.
    B 20.9 mm 0.823 in.
    C 50 mm 1.96 in.
    Fig 1: Identifying No. 1 Cooler Thermistor
    G05390003Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Be sure to insert the thermistor only once because reinserting it will not allow it to be firmly secured.
    • When reusing the evaporator, insert the thermistor one row next to the one that has been used previously (X in the illustration).
    • After inserting the thermistor, do not apply excessive force to the wire.
    • Directly insert the thermistor until the edge of plastic case "a" comes into contact with evaporator "b".
  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY (See  REASSEMBLY  ) 
  3. INSTALL COOLER EXPANSION VALVE (See  REASSEMBLY  ) 
  4. INSTALL BLOWER ASSEMBLY (w/o PTC Heater) (See  INSTALLATION  ) 
  5. INSTALL BLOWER ASSEMBLY (w/ PTC Heater) (See  INSTALLATION  ) 
  6. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY (See  INSTALLATION  ) 
  7. TEMPORARILY TIGHTEN AIR CONDITIONING UNIT  (See INSTALLATION )
  8. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (See  INSTALLATION  ) 
  9. INSTALL AIR CONDITIONING UNIT (See  INSTALLATION  ) 
  10. INSTALL INSTRUMENT PANEL BRACE SUB-ASSEMBLY (See  INSTALLATION  ) 
  11. INSTALL THEFT WARNING ECU ASSEMBLY  (See INSTALLATION )
  12. INSTALL CENTER INSTRUMENT PANEL TO COWL BRACE (See  INSTALLATION  ) 
  13. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY (See  INSTALLATION  ) 
  14. INSTALL CENTER INSTRUMENT PANEL REGISTER CONNECTOR ASSEMBLY (See  INSTALLATION  ) 
  15. INSTALL REAR NO. 1 AIR DUCT (w/ Rear Air Duct) (See  INSTALLATION  ) 
  16. INSTALL REAR NO. 2 AIR DUCT (w/ Rear Air Duct) (See  INSTALLATION  ) 
  17. INSTALL REAR NO. 3 AIR DUCT (w/ Rear Air Duct) (See  INSTALLATION  ) 
  18. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY (See  INSTALLATION  ) 
  19. INSTALL POWER STEERING ECU ASSEMBLY  (See INSTALLATION )
  20. INSTALL STEERING POST ASSEMBLY  (See INSTALLATION )
  21. TURN FRONT WHEELS TO FACE STRAIGHT AHEAD 
  22. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 2WD)  (See INSTALLATION )
  23. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD)  (See INSTALLATION )
  24. INSTALL STOP LIGHT SWITCH ASSEMBLY  (See INSPECTION )
  25. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY  (See INSTALLATION )
  26. INSTALL INSTRUMENT PANEL SUB REINFORCEMENT  (See INSTALLATION )
  27. INSTALL COLUMN HOLE COVER SILENCER SHEET  (See INSTALLATION )
  28. INSTALL TRANSPONDER KEY AMPLIFIER (w/ Engine Immobilizer System)  (See INSTALLATION )
  29. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY  (See INSTALLATION )
  30. INSTALL RADIO WIRE SUB-ASSEMBLY  (See INSTALLATION )
  31. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY  (See INSTALLATION )
  32. INSTALL UPPER STEERING COLUMN COVER  (See INSTALLATION )
  33. INSTALL LOWER STEERING COLUMN COVER  (See INSTALLATION )
  34. CONNECT SHIFT LEVER ASSEMBLY (for Manual Transaxle)  (See INSTALLATION )
  35. CONNECT SHIFT LEVER ASSEMBLY (for Automatic Transaxle)  (See INSTALLATION )
  36. INSTALL COWL SIDE TRIM BOARD LH  (See INSTALLATION )
  37. INSTALL FRONT DOOR SCUFF PLATE LH  (See INSTALLATION )
  38. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover)  (See INSTALLATION )
  39. INSTALL COWL SIDE TRIM BOARD RH  (See INSTALLATION )
  40. INSTALL FRONT DOOR SCUFF PLATE RH  (See INSTALLATION )
  41. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY  (See INSTALLATION )
  42. INSTALL NO. 1 SWITCH HOLE BASE  (See INSTALLATION )
  43. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL (for Manual Transaxle)  (See INSTALLATION )
  44. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL (for Automatic Transaxle)  (See INSTALLATION )
  45. INSTALL FRONT NO. 1 CONSOLE BOX INSERT  (See INSTALLATION )
  46. INSTALL FRONT NO. 2 CONSOLE BOX INSERT  (See INSTALLATION )
  47. INSTALL FRONT CONSOLE BOX ASSEMBLY (for 2WD)  (See INSTALLATION )
  48. INSTALL FRONT CONSOLE BOX ASSEMBLY (for 4WD)  (See INSTALLATION )
  49. INSTALL CONSOLE BOX CARPET 
  50. INSTALL NO. 2 SWITCH HOLE BASE  (See INSTALLATION )
  51. INSTALL FRONT UPPER CONSOLE BOX  (See INSTALLATION )
  52. INSTALL AIR CONDITIONING PANEL ASSEMBLY (See  INSTALLATION  ) 
  53. INSTALL NAVIGATION ANTENNA CORD SUB-ASSEMBLY (w/ Navigation System)  (See REMOVAL )
  54. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (w/o Navigation System)  (See INSTALLATION )
  55. INSTALL NAVIGATION RECEIVER ASSEMBLY WITH BRACKET (w/ Navigation System)  (See INSTALLATION )
  56. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY  (See INSTALLATION )
  57. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY  (See INSTALLATION )
  58. INSTALL NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY  (See INSTALLATION )
  59. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY  (See INSTALLATION )
  60. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Manual Transaxle)  (See INSTALLATION )
  61. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Automatic Transaxle)  (See INSTALLATION )
  62. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle)  (See INSTALLATION )
  63. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle)  (See INSTALLATION )
  64. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY  (See INSTALLATION )
  65. INSTALL FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag)  (See INSTALLATION )
  66. INSTALL FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag)  (See INSTALLATION )
  67. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH  (See INSTALLATION )
  68. INSTALL FRONT PILLAR GARNISH RH (w/o Curtain Shield Airbag)  (See INSTALLATION )
  69. INSTALL FRONT PILLAR GARNISH RH (w/ Curtain Shield Airbag)  (See INSTALLATION )
  70. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH  (See INSTALLATION )
  71. INSTALL COMBINATION METER ASSEMBLY  (See INSTALLATION )
  72. INSTALL METER HOOD SUB-ASSEMBLY  (See INSTALLATION )
  73. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY  (See INSTALLATION )
  74. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY  (See INSTALLATION )
  75. TURN FRONT WHEELS TO FACE STRAIGHT AHEAD 
  76. ADJUST SPIRAL CABLE  (See INSTALLATION )
  77. INSTALL STEERING WHEEL ASSEMBLY  (See INSTALLATION )
  78. INSTALL STEERING PAD  (See INSTALLATION )
  79. INSTALL LOWER NO. 3 STEERING WHEEL COVER  (See INSTALLATION )
  80. INSTALL LOWER NO. 2 STEERING WHEEL COVER  (See INSTALLATION )
  81. INSPECT STEERING WHEEL CENTER POINT 
  82. INSTALL HEATER OUTLET WATER HOSE (See  INSTALLATION  ) 
  83. INSTALL HEATER INLET WATER HOSE (See  INSTALLATION  ) 
  84. INSTALL LIQUID PIPE SUB-ASSEMBLY (See  INSTALLATION  ) 
  85. INSTALL SUCTION PIPE SUB-ASSEMBLY (See  INSTALLATION  ) 
  86. CHARGE WITH REFRIGERANT (See  REFRIGERANT  ) 
  87. ADD ENGINE COOLANT (for 2AZ-FE)  (See COOLANT )
  88. ADD ENGINE COOLANT (for 2ZR-FE)  (See COOLANT )
  89. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  90. INSPECT FOR COOLANT LEAK (for 2AZ-FE)  (See COOLING SYSTEM )
  91. INSPECT FOR COOLANT LEAK (for 2ZR-FE)  (See COOLING SYSTEM )
  92. INSPECT STEERING PAD  (See INSTALLATION )
  93. INSPECT SRS WARNING LIGHT 

    (See DIAGNOSIS SYSTEM )

  94. WARM UP ENGINE (See  REPLACEMENT  ) 
  95. INSPECT FOR REFRIGERANT LEAK (See  ON-VEHICLE INSPECTION   ) 
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