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Home >> Suzuki >> 2013 >> Kizashi SE, 4WD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical >> Repair Instructions >> Engine Assembly Removal and Installation >> Installation
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Engine Assembly Removal and Installation: Installation

  1. Install engine harness to engine assembly if removed.
  2. For M/T model, install flywheel if removed, see FLYWHEEL/DRIVE PLATE REMOVAL AND INSTALLATION .
  3. For CVT model, install drive plate if removed, see FLYWHEEL/DRIVE PLATE REMOVAL AND INSTALLATION .
  4. For M/T model, install clutch cover and clutch disc if removed, see CLUTCH COVER AND CLUTCH DISC REMOVAL AND INSTALLATION .
  5. Install transaxle to engine if removed.
  6. Install engine mounting bracket to engine assembly if removed, see ENGINE MOUNTINGS COMPONENTS .
  7. For 4WD model, install transfer if removed, see TRANSFER DISMOUNTING AND REMOUNTING .
  8. Install front drive shaft assembly if removed, see FRONT DRIVE SHAFT ASSEMBLY REMOVAL AND INSTALLATION .
  9. Lift up engine assembly together with transaxle, transfer (4WD model), front drive shafts and suspension frame into engine compartment using engine lifter.
    NOTE: The A/C compressor may be damaged if there is not adequate clearance when the engine is raised. Before raising the engine, move the A/C compressor to vehicle body side to ensure that there is adequate clearance when the engine is raised.
  10. Tighten engine right mounting bracket bolts and nuts to specified torque, see ENGINE MOUNTINGS COMPONENTS .
  11. Install left mounting bracket, then tighten left mounting bracket bolts and nuts to specified torque, see ENGINE MOUNTINGS COMPONENTS .
  12. Install suspension frame mounting brackets, then tighten suspension frame mounting bracket bolts to specified torque, see FRONT SUSPENSION FRAME COMPONENTS .
  13. Connect ground cable to suspension frame mounting bracket and body, then tighten ground cable bolts (1) to specified torque.

    Tightening torque 

    Ground cable bolt (a): 9.0 N.m (0.92 kg-m, 7.0 lbf-ft) 

    Fig 1: Identifying Ground Cable Bolt
    G06527489Courtesy of SUZUKI OF AMERICA CORP.
  14. Insert EPS harness (3) into cabin, connect P/S control module connector (1), tighten ground bolt (2) to specified torque, and then install P/S control module cover.

    Tightening torque 

    P/S control module ground bolt (a): 9.0 N.m (0.92 kg-m, 7.0 lbf-ft) 

    Fig 2: Identifying P/S Control Module Connector And EPS Harness
    G06527490Courtesy of SUZUKI OF AMERICA CORP.
  15. Connect steering lower shaft to pinion shaft, then tighten lower joint bolt to specified torque, see STEERING COLUMN REMOVAL AND INSTALLATION .
  16. For 4WD model, install propeller shaft assembly, see PROPELLER SHAFT ASSEMBLY REMOVAL AND INSTALLATION .
  17. Install exhaust pipe No. 1 and heat protector panel No. 1, see EXHAUST SYSTEM COMPONENTS .
  18. Install floor tunnel front brace (1).
    Fig 3: Identifying Floor Tunnel Front Brace
    G06527491Courtesy of SUZUKI OF AMERICA CORP.
  19. Tighten front strut bolts and nuts to specified torque, see FRONT STRUT ASSEMBLY REMOVAL AND INSTALLATION .
  20. Connect front wheel speed sensor harness to strut bracket, then tighten front wheel speed sensor harness clamp bolt, see FRONT WHEEL SPEED SENSOR REMOVAL AND INSTALLATION .
  21. Install brake pads and caliper, see FRONT BRAKE PAD REMOVAL AND INSTALLATION .
  22. Install A/C compressor to bracket, see A/C COMPRESSOR ASSEMBLY REMOVAL AND INSTALLATION .
  23. Install accessory drive belt, see ACCESSORY DRIVE BELT REMOVAL AND INSTALLATION .
  24. For M/T model, connect gear select control cable, gear shift control cable, then tighten battery ground terminal bolt to specified torque, see MANUAL TRANSAXLE UNIT COMPONENTS .
  25. For CVT model, connect select cable, see SELECT CABLE COMPONENTS .
  26. Install thermostat, thermostat cap and radiator outlet hose, see THERMOSTAT REMOVAL AND INSTALLATION .
  27. Install engine harness clamps.
  28. Install all other removed electric wires, connectors and hoses to original locations.
  29. Tighten battery ground terminal bolts (1) to specified torque.

    Tightening torque 

    Battery ground terminal bolts (a): 9.0 N.m (0.92 kg-m, 7.0 lbf-ft) 

    Fig 4: Identifying Battery Ground Terminal Bolts
    G06527492Courtesy of SUZUKI OF AMERICA CORP.
  30. Install air cleaner assembly, see AIR CLEANER ASSEMBLY REMOVAL AND INSTALLATION  .
  31. Refill oils and fluid.
  32. Refill cooling system with coolant, see COOLING SYSTEM REFILLING .
  33. Install right and left side engine under covers.
  34. Install battery bracket, battery tray, battery and ECM, see BATTERY REMOVAL AND INSTALLATION .
  35. Connect ECM connectors.
  36. Connect positive (+) cables and negative (-) at battery.
  37. Check any leakage of fuel, coolant, oil and exhaust.
  38. Install engine cover.
  39. Install front bumper and front bumper lower cover, see FRONT BUMPER REMOVAL AND INSTALLATION .
  40. Install right and left side front fender lower linings.
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