Transfer Dismounting and Remounting: Remounting

WARNING: This page is about a different variant/trim than selected.

Reverse dismounting procedure, noting the following points:

CAUTION: Care should be taken not to damage CVT case while installing the transfer.

Apply grease to new O-ring (1), and install it from transfer left case (2).
Apply grease to transfer left case as shown in figure.
"A": Grease 99000-25011 (SUZUKI Super Grease A)

Fig 1: Identifying O-Ring And Transfer Left Case
Courtesy of SUZUKI OF AMERICA CORP.
Tighten transfer stiffener bolts (1) in numerical order as shown figure.

Temporarily tighten transfer stiffener bolts in numerical order ("1" - "2") temporarily.
Press transfer stiffener (2) against transfer and tighten transfer stiffener bolts to specified torque in numerical order ("3" - "6").
Tightening torque

Transfer stiffener bolt* (a): 55 N.m (5.6 kg-m, 40.5 lbf-ft)
Recheck that transfer stiffener bolts are tightened in numerical order ("7" - "9").

Fig 2: Identifying Transfer Stiffener And Bolts
Courtesy of SUZUKI OF AMERICA CORP.

Tighten transfer bolts and nut to specified torque.
Tightening torque

Transfer bolt: 88 N.m (9.0 kg-m, 65.0 lbf-ft)

Transfer nut: 88 N.m (9.0 kg-m, 65.0 lbf-ft)
Tighten engine rear mounting bracket No. 1 bolts to specified torque, ENGINE MOUNTINGS COMPONENTS .
Install right side front drive shaft, see FRONT DRIVE SHAFT ASSEMBLY REMOVAL AND INSTALLATION .
Install propeller Shaft, see PROPELLER SHAFT ASSEMBLY REMOVAL AND INSTALLATION .
Install exhaust pipe No. 1 and No. 2, see EXHAUST PIPE AND MUFFLER REMOVAL AND INSTALLATION .
Fill following oil and fluid.
- Transfer oil: Transfer Oil Change
- CVT fluid: CVT FLUID CHANGE