Exhaust Manifold Removal and Installation: Installation

WARNING: This page is about a different car, the 2010 Suzuki Kizashi. However, it is still accessible from the selected car via links, so may be relevant.

Reverse removal procedure noting the following points.

Use new gaskets.
Install A/F sensor and HO2S if removed, see A/F SENSOR AND HO2S REMOVAL AND INSTALLATION .
Tighten exhaust manifold bolts and nuts in numerical order evenly and gradually to specified torque.
Tightening torque

Exhaust manifold bolt* (a): 50 N.m (5.1 kg-m, 37.0 lbf-ft)

Exhaust manifold nut* (b): 50 N.m (5.1 kg-m, 37.0 lbf-ft)

Fig 1: Identifying Exhaust Manifold Bolts And Nuts
Courtesy of SUZUKI OF AMERICA CORP.
Tighten exhaust pipe No. 1 bolts to specified torque.
Tightening torque

Exhaust pipe No. 1 bolt (a): 50 N.m (5.1 kg-m, 37.0 lbf-ft)
Tighten exhaust manifold stiffener bolts in numerical order.
Tightening torque

Exhaust manifold stiffener bolt* (a): 50 N.m (5.1 kg-m, 37.0 lbf-ft)

Fig 2: Identifying Exhaust Manifold Stiffener Bolts
Courtesy of SUZUKI OF AMERICA CORP.
Run engine and check for exhaust gas leakage.