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Fuel Tank Removal and Installation: Removal

  1. Relieve fuel pressure in fuel feed line, see FUEL PRESSURE RELIEF PROCEDURE .
  2. Disconnect negative (-) cable from battery.
  3. Hoist vehicle.
  4. Remove exhaust pipe No. 2, see EXHAUST SYSTEM COMPONENTS .
  5. For 4WD model, remove propeller shaft, see PROPELLER SHAFT ASSEMBLY REMOVAL AND INSTALLATION .
  6. With cable connected, detach parking brake cable clamp from body, see PARKING BRAKE COMPONENTS .
  7. Remove fuel filler hose from fuel tank referring to Step  1) to Step  4) of "Removal" under FUEL TANK INLET VALVE REMOVAL AND INSTALLATION  .
  8. Disconnect breather hose (1) and EVAP canister hose (2).
    Fig 1: Identifying Breather Hose And EVAP Canister Hose
    G06526553Courtesy of SUZUKI OF AMERICA CORP.
  9. Disconnect fuel feed pipe (1), see FUEL HOSE DISCONNECTING AND RECONNECTING .
    Fig 2: Identifying Fuel Feed Pipe
    G06526554Courtesy of SUZUKI OF AMERICA CORP.
  10. Support fuel tank (1) with jack (2) and remove fuel tank.
    Fig 3: Supporting Fuel Tank With Jack
    G06526555Courtesy of SUZUKI OF AMERICA CORP.