Starting Motor Disassembly and Reassembly: Disassembly

Reference: STARTING MOTOR REMOVAL AND INSTALLATION 

Reference: STARTING MOTOR COMPONENTS 

1. Before disassembly, draw matchmarks (1) and (2) shown in figure, in order to make it easier to reassemble components in the correct position.
   Fig 1: Identifying Matchmark

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2. Remove nut (1) and disconnect lead wire (2) from magnetic switch (3).
   Fig 2: Identifying Magnetic Switch, Lead Wire And Nut

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3. Remove screws (4) and pull out magnetic switch (1) from starting motor assembly.
4. Disassemble spring (2) and plunger (3) from magnetic switch body
   CAUTION: Do not disassemble magnetic switch body.
   Replace it as assembly, if required.
   Fig 3: Identifying Magnetic Switch, Spring, Plunger And Screws

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5. Remove bolts (1) and separate yoke from armature housing (2).
   Fig 4: Identifying Armature Housing And Bolts

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6. Remove grommet (2) and planetary gears (1).
   Fig 5: Identifying Grommet And Planetary Gears

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7. Remove seal rubber (1) and plate (2).
   Fig 6: Identifying Seal Rubber And Plate

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8. Remove shaft assembly (1) with drive lever (2).
   Fig 7: Identifying Shaft Assembly With Drive Lever

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9. With pinion stop ring (3) moved to overrunning clutch (4) side (arrow side), remove snap ring (2) by using snap ring pliers (5).
10. Remove pinion stop ring (3), overrunning clutch (4) and internal gear (1) from gear shaft.
    Fig 8: Removing Pinion Stop Ring, Overrunning Clutch And Internal Gear From Gear Shaft

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11. Remove end housing (1) and remove brush assembly (2) from yoke (3).
    Fig 9: Identifying End Housing, Brush Assembly And Yoke

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12. Remove armature (1) from yoke (2).
    Fig 10: Identifying Armature And Yoke

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13. Remove brushes (1) and brush springs (2).
    Fig 11: Identifying Brushes And Brush Springs

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