Tie-Rod End Removal and Installation: Installation

Reference: TIE-ROD BALL JOINT INSPECTION 

1. Install tie-rod end lock nut (2) and tie-rod end (3) to position of mark (1) on steering tie-rod (4) thread portion.
   NOTE: Tighten tie-rod end lock nut to specified torque after toe-in check.
   Fig 1: Identifying Tie-Rod, Lock Nut And Mark

   Courtesy of SUZUKI OF AMERICA CORP.
2. Install tie-rod end to steering knuckle and tighten tie-rod end nut (1) to specified torque.

   Tightening torque 

   Tie-rod end nut (a): 55 N.m (5.6 kg-m, 40.5 lbf-ft) 

3. Install new cotter pin (2).
   NOTE:

   • Match hole of cotter pin by tightening (rotation angle 60° max) after tightening tie-rod end nut to specified torque.
   • Insert cotter pin with long arm (3) facing downward and bend cotter pin as shown in figure.
   Fig 2: Identifying Tie-Rod End Nut And Cotter Pin With Long Arm

   Courtesy of SUZUKI OF AMERICA CORP.
4. Install wheel, see WHEEL (WITH TIRE) REMOVAL AND INSTALLATION .
5. Inspect toe, see FRONT WHEEL ALIGNMENT INSPECTION AND ADJUSTMENT .
6. Tighten tie-rod end lock nut to specified torque after confirming toe is specified value.

   Tightening torque 

   Tie-rod end lock nut: 55 N.m (5.6 kg-m, 40.5 lbf-ft)