A/C Compressor Disassembly and Reassembly: Reassembly

Reverse disassembly procedure noting the following points.

• Fit protrusion (1) on underside of magnet clutch coil into hole (2) on A/C compressor body assembly.
  Fig 1: Installing Protrusion On Underside Of Magnet Clutch Coil Into Hole On A/C Compressor Body Assembly

  Courtesy of SUZUKI OF AMERICA CORP.
• Use new snap rings.
• Press fit magnet clutch pulley (1) by using special tool and hydraulic press.

  Special Tool 

  1. 09951-15511 
  Fig 2: Pressing Magnet Clutch Pulley Using Special Tool And Hydraulic Press

  Courtesy of SUZUKI OF AMERICA CORP.
• Apply thread lock cement to thread part of armature plate bolt and tighten it to specified torque.

  Tightening torque 

  Armature plate bolt: 18 N.m (1.8 kg-m, 13.5 lbf-ft) 

  : Thread lock cement 99000-32050 (Thread Lock Cement 1342) 

• After reassembling A/C compressor, confirm clearance between armature plate and magnet clutch, see A/C COMPRESSOR INSPECTION .