Clutch Operating Cylinder Assembly Removal and Installation: Installation

WARNING: This page is about a different variant/trim than selected.

Install clutch operating cylinder assembly (2) to transaxle. Tighten new mounting bolts to specified torque.
Tightening torque

Clutch operating cylinder assembly mounting bolt (a): 10 N.m (1.0 kg-m, 7.5 lbf-ft)
Connect clutch fluid pipe (4) to clutch operating cylinder assembly temporarily.
Install clutch pipe joint sleeve (3) to transaxle securely and then tighten clutch fluid pipe flare nut (1) to specified torque.
Tightening torque

Clutch fluid pipe flare nut (b): 16 N.m (1.6 kg-m, 12.0 lbf-ft)

Fig 1: Identifying Clutch Fluid Pipe, Pipe Joint Sleeve And Fluid Pipe Flare Nut
Courtesy of SUZUKI OF AMERICA CORP.
Install clutch pipe joint (2), and then connect clamp (1).

Fig 2: Identifying Clutch Pipe Joint And Clamp
Courtesy of SUZUKI OF AMERICA CORP.
Remount transaxle assembly, see MANUAL TRANSAXLE UNIT DISMOUNTING AND REMOUNTING .
Bleed air from clutch system and check clutch pedal free travel.
- Bleed air: AIR BLEEDING OF CLUTCH SYSTEM
- Clutch pedal free travel: CLUTCH PEDAL INSPECTION