Intermediate Shaft Disassembly and Reassembly: Reassembly

WARNING: This page is about a different variant/trim than selected.

Install intermediate shaft bearing (3) to intermediate shaft (4) by using special tool, bearing puller (1) and hydraulic press (2).
Special Tool
1. 09913-85210
Fig 1: Installing Intermediate Shaft Bearing To Intermediate Shaft
Courtesy of SUZUKI OF AMERICA CORP.
Install new circlip (1) to intermediate shaft (2).
Install intermediate shaft to transfer from transfer right case (3) side.

Fig 2: Installing Circlip To Intermediate Shaft
Courtesy of SUZUKI OF AMERICA CORP.
Install new snap ring (1) to transfer right case (2).

Fig 3: Installing Snap Ring To Transfer Right Case
Courtesy of SUZUKI OF AMERICA CORP.
Apply grease to new oil seal (1) lip.
"A": Grease 99000-25011 (SUZUKI Super Grease A)
Use special tool and hammer to install oil seal in transfer right case (2).
Intermediate output oil seal installing depth

"a": 2.0 - 3.0 mm (0.1 - 0.2 in.)

Special Tool
1. 09925-16010
Fig 4: Identifying Intermediate Output Oil Seal Depth
Courtesy of SUZUKI OF AMERICA CORP.