Steering Rack Plunger Removal and Installation: Installation
WARNING: This page is about a different car, the 2010 Suzuki Kizashi. However, it is still accessible from the selected car via links, so may be relevant.
Reference: STEERING RACK PLUNGER INSPECTION
- Install new O-ring (2) to steering rack plunger (1).
- Apply grease supplied with new O-ring to steering rack plunger, O-ring and sliding face of steering gear case that contacts steering rack plunger.
- Install steering rack plunger, spring washer (3) and steering rack plunger spring (4).
- Apply sealant to steering rack damper screw (5) and steering rack damper screw lock nut (6) and tighten steering rack damper screw as follows.
- Tighten to 25 N.m (2.5 kgf-m, 18.5 lbf-ft).
- Loosen to 0 N.m (0 kgf-m, 0 lbf-ft).
- Retighten to 5.0 N.m (0.5 kgf-m, 3.7 lbf-ft).
- Tighten to specified torque and then loosen by 13 ± 1°
"B": Sealant 99000-31080-07D (SUZUKI Bond No. 1207D - Domestic)
Tightening torque
Rack damper screw* (a): 25 N.m (2.5 kgf-m, 18.5 lbf-ft) → 0 N.m (0 kgf-m, 0 lbf-ft) → 5.0 N.m (0.5 kgf-m, 3.7 lbf-ft) → loosen by 13 ± 1°
Courtesy of SUZUKI OF AMERICA CORP.
- Tighten steering rack damper screw lock nut to specified torque.
Tightening torque
Steering rack damper screw lock nut (a): 59 N.m (6.0 kg-m, 43.5 lbf-ft)
- Install steering gear case, see Steering Gear Case Assembly Removal and Installation .