Brake Pedal Assembly Removal and Installation: Installation

Reference: BRAKE BOOSTER REMOVAL AND INSTALLATION 

1. Install brake pedal and clutch pedal assembly or brake pedal assembly, and install brake booster.

   M/T model: Brake pedal and clutch pedal assembly

   CVT model: Brake pedal assembly

2. Tighten brake pedal bracket bolts (1) and brake booster nuts (2) to specified torque.

   Tightening torque 

   Brake pedal bracket bolt (a): 13 N.m (1.3 kg-m, 9.5 lbf-ft) 

   Brake booster nut (b): 13 N.m (1.3 kg-m, 9.5 lbf-ft) 

   Fig 1: Identifying Brake Pedal Bracket Bolts And Brake Booster Nuts

   Courtesy of SUZUKI OF AMERICA CORP.
3. For CVT model, tighten brake pedal bracket nut (1) to specified torque.

   Tightening torque 

   Brake pedal bracket nut (c): 13 N.m (1.3 kg-m, 9.5 lbf-ft) 

   Fig 2: Identifying Brake Pedal Bracket Nut

   Courtesy of SUZUKI OF AMERICA CORP.
4. Install accelerator pedal bracket, see ACCELERATOR PEDAL ASSEMBLY (INCORPORATING APP SENSOR) REMOVAL AND INSTALLATION .
5. Insert clevis pin (3) into hole in pedal and push rod clevis (1) from right side. Then install clip (2).
   Fig 3: Identifying Clevis Pin And Clip

   Courtesy of SUZUKI OF AMERICA CORP.
6. For M/T model, connect clutch master cylinder, see CLUTCH MASTER CYLINDER REMOVAL AND INSTALLATION .
7. Install battery.
8. Insert steering column, see STEERING COLUMN REMOVAL AND INSTALLATION .
9. Install instrument panel, see INSTRUMENT PANEL REMOVAL AND INSTALLATION .
10. Bleed air from brake system, see Air Bleeding of Brake System .
11. Check brake pedal free height and play.
    • Brake pedal free height: Brake Pedal Free Height Inspection 
    • Brake pedal play: Brake Pedal Play Inspection 
12. Adjust brake light switch, see Brake Light Switch Adjustment .
13. Connect brake light switch connector.
14. Check installed part for fluid leakage and make sure that brake system operates properly.