Brake Master Cylinder Assembly Removal and Installation: Installation

WARNING: This page is about a different car, the 2010 Suzuki Kizashi. However, it is still accessible from the selected car via links, so may be relevant.

Reference: BRAKE MASTER CYLINDER ASSEMBLY INSPECTION

Install new O-ring to brake master cylinder assembly.
Install brake master cylinder to brake booster.
Tighten brake master cylinder fixing nuts (1) to specified torque.
Tightening torque

Brake master cylinder fixing nut (a): 13 N.m (1.3 kg-m, 9.5 lbf-ft)
Connect brake pipe to brake master cylinder and tighten flare nuts (2) using special tool.
Special Tool

: 09950-78220

Tightening torque

Brake pipe flare nut (b): 19 N.m (1.9 kg-m, 14.0 lbf-ft)

Fig 1: Identifying Brake Pipe Flare Nut
Courtesy of SUZUKI OF AMERICA CORP.
Install battery.
Connect fluid level switch connector (1).

Fig 2: Identifying Fluid Level Switch Connector
Courtesy of SUZUKI OF AMERICA CORP.
After installation, bleed air from brake system, see Air Bleeding of Brake System .
Check installed parts for fluid leakage.
Check brake pedal for play, see Brake Pedal Play Inspection .
Make sure that brake system operates properly and check fluid leakage.