Brake Booster Removal and Installation: Installation

Reference: BRAKE BOOSTER INSPECTION 

1. Install brake booster to dash panel. Then connect push rod clevis (3) to pedal arm with clevis pin (1) and clip (2).
   Fig 1: Identifying Push Rod Clevis And Clevis Pin

   Courtesy of SUZUKI OF AMERICA CORP.
2. Tighten brake booster nuts to specified torque.

   Tightening torque 

   Brake booster nut: 13 N.m (1.3 kg-m, 9.5 lbf-ft) 

3. Install brake master cylinder assembly to brake booster, see BRAKE MASTER CYLINDER ASSEMBLY REMOVAL AND INSTALLATION .
4. Connect brake pipes to ESP® hydraulic unit/control module assembly and to brake master cylinder assembly, see BRAKE HOSE AND PIPE COMPONENTS .
5. Install the following parts.
   • Battery and battery tray, see BATTERY REMOVAL AND INSTALLATION .
   • Air cleaner, see AIR CLEANER ASSEMBLY REMOVAL AND INSTALLATION .
6. Bleed air from brake system, see AIR BLEEDING OF BRAKE SYSTEM .
7. Check brake pedal free height and play.
   • Brake pedal free height: BRAKE PEDAL FREE HEIGHT INSPECTION .
   • Brake pedal play: BRAKE PEDAL PLAY INSPECTION .
8. Adjust brake light switch and then connect brake light switch connector, see BRAKE LIGHT SWITCH ADJUSTMENT .
9. Check installed parts for fluid leakage and make sure that brake system operates properly.