Rear Door Glass Removal and Installation: Installation

Reverse removal procedure noting the following points.

• Install glass bottom channel (1) to specified position of rear door glass (2) if it is removed from rear door glass.

  Rear door glass installation position 

  "a": 148.5 ± 1.5 mm (5.8 ± 0.06 in.) 

  Fig 1: Install Glass Bottom Channel To Specified Position Of Rear Door Glass

  Courtesy of SUZUKI OF AMERICA CORP.
• Tighten each part to specified torque referring to REAR DOOR COMPONENTS .
• Insert rear door glass (3) in direction of arrow "1" and turn in direction of arrow "2" to move glass bottom channel (1) in direction of arrow "3" and fit to rear window regulator assembly (2).
  Fig 2: Installing Rear Door Glass

  Courtesy of SUZUKI OF AMERICA CORP.
• Tighten rear door sash screw and rear door sash bolts in order of "1" to "3" to specified torques.

  Tightening torque 

  Rear door sash bolt (a): 5.5 N.m (0.56 kg-m, 4.0 lbf-ft) 

  Rear door sash screw (b): 3.0 N.m (0.31 kg-m, 2.5 lbf-ft) 

  Fig 3: Identifying Rear Door Sash Bolt And Screw

  Courtesy of SUZUKI OF AMERICA CORP.
• If glass run is deformed, replace it with new one.
• Fix door sealing cover (1) with butyl tape (2).
  Fig 4: Attaching Door Sealing Cover With Butyl Tape

  Courtesy of SUZUKI OF AMERICA CORP.