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Extension Case Disassembly and Reassembly: Disassembly

  1. Remove rear extension case and damper from front extension case.
  2. Disassemble rear extension case (2) as follows, if necessary.
    1. Remove oil seal (3) from rear extension case using flat end rod or the like.
    2. Remove needle bearing (1) using special tools.

      Special Tool 

      (A): 09913-76010 

      (B): 09944-66020 

      Fig 1: Removing Needle Bearing Using Special Tools
      G08899198Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove intermediate shaft from front extension case.
  4. Remove oil seal from front extension case using flat end rod or the like, if necessary.
  5. Remove intermediate front bearing and/or intermediate rear bearing using hydraulic press (1) and bearing puller (2), if necessary.
    Fig 2: Removing Intermediate Front Bearing/Intermediate Rear Bearing Using Hydraulic Press And Bearing Puller
    G08899199Courtesy of SUZUKI OF AMERICA CORP.