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Home >> Suzuki >> 2013 >> Grand Vitara Base >> Repair and Diagnosis >> Suspension >> Wheel Alignment >> Front Suspension >> Repair Instructions >> Front Strut Assembly Disassembly and Reassembly >> Reassembly
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Front Strut Assembly Disassembly and Reassembly: Reassembly

For reassembly, reverse disassembly procedure, noting the following instructions.

  1. Compress coil spring with special tool (A) until total length becomes about 310 mm (12.2 in.) as shown.

    Length 

    "a": 310 mm (12.2 in.) 

    Fig 1: Compressing Coil Spring Using Special Tool
    G08895557Courtesy of SUZUKI OF AMERICA CORP.
  2. Install bump stopper onto strut rod. For installing direction, refer to the figure in FRONT STRUT ASSEMBLY COMPONENTS .
  3. Install compressed coil spring to strut, and place coil spring end (2) onto spring lower seat (1) as shown.
    NOTE: End of coil spring must not interfere with step of spring lower seat.
    Fig 2: Identifying Placement Of Coil Spring End Onto Spring Lower Seat
    G08895558Courtesy of SUZUKI OF AMERICA CORP.
  4. Pull strut rod as far up as possible and use care not to allow it to retract into strut.
  5. Attach coil spring seat to coil spring upper seat and then install strut dust cover firmly.
  6. Install coil spring upper seat with strut dust cover on coil spring and then spring upper seat (1) aligning "OUT" mark (3) on spring upper seat and center of strut bracket (2).
    Fig 3: Identifying "OUT" Mark On Spring Upper Seat And Center Of Strut Bracket
    G08895559Courtesy of SUZUKI OF AMERICA CORP.
  7. Install bearing (3), strut support (2) and new strut nut (1) in this sequence. Tighten strut nut (1) holding stud with special tools.

    Special Tool 

    (A): 09900-00411 

    (B): 09900-00414 

    (C): 09941-56510 

    Tightening torque 

    Strut nut (a): 70 N.m (7.0 kgf-m, 51.0 lbf-ft) 

    Fig 4: Tightening Strut Nut
    G08895560Courtesy of SUZUKI OF AMERICA CORP.