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P/S Pump Disassembly and Reassembly: Disassembly

  1. Clean its exterior thoroughly.
  2. With aluminum plates placed on vise first, grip pump body (15) with it.
  3. Remove suction connector bolt, suction connector (1) and O-ring (2) from pump body (15).
  4. Remove pressure switch (3) from pump body (15).
  5. Remove plug (6), flow control spring (5) and flow control valve (relief valve) (4) from pump body (15).
  6. Remove cover bolts, pump cover (7) and O-ring (2) from pump body (15).
  7. Remove snap ring (11) from pump shaft (13).
  8. Remove vanes (9) from rotor (10).
  9. Remove cam ring (8), rotor (10), side plate (12) and O-rings (2) from pump body (15).
  10. Pull out pulley (13) from pump body (15).
  11. Remove oil seal (14) from pump body (15).
    Fig 1: Disassembled View Of P/S Pump
    G08894467Courtesy of SUZUKI OF AMERICA CORP.