Front Disc Brake Caliper Disassembly And Assembly: Disassembly

WARNING: This page is about a different car, the 2008 Suzuki Grand Vitara, 2007 Suzuki Grand Vitara, and 2006 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Before disassembly, clean all around caliper with brake fluid.

Remove disc brake piston with air blown into flexible hose joint bolt installation hole.
WARNING: Do not apply too highly compressed air which will cause piston to jump out of cylinder. Place a cloth (1) to prevent piston from damage, it should be taken out gradually with moderately compressed air. Do not place your fingers in front of piston when using compressed air.

Fig 1: Removing Caliper Piston Using Compressed Air
Courtesy of SUZUKI OF AMERICA CORP.
Remove cylinder boot.
CAUTION: Be careful not to damage inside (bore side) of cylinder.
Remove piston seal using a thin blade like a thickness gauge, etc.
CAUTION: Be careful not to damage inside (bore side) of cylinder.

Fig 2: Caliper Piston Seal
Courtesy of SUZUKI OF AMERICA CORP.
Remove bleeder plug and cap from caliper.