Intake Collector And Intake Manifold Removal And Installation: Installation

WARNING: This page is about a different car, the 2008 Suzuki Grand Vitara, 2007 Suzuki Grand Vitara, and 2006 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Reverse removal procedure for installation noting the following.

Use new intake manifold gaskets (1).

Fig 1: Identifying Intake Manifold Gaskets
Courtesy of SUZUKI OF AMERICA CORP.
Use new intake collector gaskets, EGR valve gasket and EGR pipe gasket.
Install electric throttle body assembly referring to ELECTRIC THROTTLE BODY ASSEMBLY REMOVAL AND INSTALLATION .
Check to ensure that all removed parts are back in place.
Reinstall any necessary parts which have not been reinstalled.
Refill cooling system referring to COOLING SYSTEM FLUSH AND REFILL .
Connect negative cable (-) at battery.
Upon completion of installation, verify that there is no fuel leakage at each connection according to FUEL LEAKAGE CHECK PROCEDURE .