Fuel Tank Removal and Installation: Installation

WARNING: Failure to take proper precautions when reinstalling the fuel tank connections can result in fuel leakage or damage.
Clean the outside surface of the pipe where each quick joint is to be installed, push the pipe into the joint until the joint lock clicks, and then confirm that the pipe is connected securely.

If parts have been removed from fuel tank, install them before installing fuel tank to vehicle.
Raise fuel tank (1) with jack (2), and connect breather hose to fuel tank.
Install fuel tank to vehicle.
Tightening torque

Fuel tank bolt (a): 45 N.m (4.6 kgf-m, 33.5 lbf-ft)

Fig 1: Lifting Fuel Tank With Jack
Courtesy of SUZUKI OF AMERICA CORP.
Install fuel tank cover.
Connect fuel filler hose (1) to fuel tank as shown in figure, and clamp them securely. Refer to Fuel Hose Disconnecting and Reconnecting .
Tightening torque

Fuel filler hose clamp (a): 3.5 N.m (0.36 kgf-m, 3.0 lbf-ft)
Connect fuel pump connector (2).

Fig 2: Identifying Connection Of Fuel Filler Hose To Fuel Tank
Courtesy of SUZUKI OF AMERICA CORP.
Connect fuel feed pipe (2) and EVAP canister hose (1) to each pipe as shown in figure, and clamp them securely.

Fig 3: Identifying EVAP Canister Hose And Fuel Feed Pipe
Courtesy of SUZUKI OF AMERICA CORP.
Install parking brake cable clamp to fuel tank cover. Refer to PARKING BRAKE CABLE LOCATION .
Install rear propeller shaft. Refer to PROPELLER SHAFT REMOVAL AND INSTALLATION .
Install exhaust center pipe. Refer to EXHAUST SYSTEM COMPONENTS .
Connect negative (-) cable to battery.
With engine stationary, turn ignition switch to ON position and check for fuel leaks. Refer to Fuel Leakage Check Procedure .