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Reduction Driven Gear Assembly Disassembly and Reassembly: Disassembly

  1. Remove left bearing (1) and bevel gear (2) using special tool, bearing puller (3) and hydraulic press (4).

    Special Tool 

    (A): 09925-98221 

    Fig 1: Removing Left Bearing And Bevel Gear Using Special Tool
    G06867415Courtesy of SUZUKI OF AMERICA CORP.
  2. In order to remove right bearing (1) from reduction driven gear (2), grind with a grinder (3) one part "a" of bearing as illustrated till it becomes thin.
    CAUTION: If you grind the bearing too much, you will damage the reduction driven gear. Limit the amount of grinding to the minimum amount necessary.
    Fig 2: Removing Right Bearing From Reduction Driven Gear
    G06867416Courtesy of SUZUKI OF AMERICA CORP.
  3. Break with a chisel (1) the thin ground bearing (2), and it can be removed.
    Fig 3: Identifying Chisel For Thin Ground Bearing
    G06867417Courtesy of SUZUKI OF AMERICA CORP.