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Transfer Right Case and Left Case Disassembly and Reassembly: Reassembly

  1. When installing oil seal No. 2 (1) and No. 3 (2) to right case (3) using special tool, use care so that oil seals in proper direction and position as shown in figure.

    Apply grease to oil seal lip.

    Special Tool 

    (A): 09925-15410 

    "A": Grease 99000-25011 (SUZUKI Super Grease A) 

    Oil seals installing depth 

    "a": 23.5 - 24.5 mm (0.925 - 0.964 in.) 

    "b": 38.0 - 39.0 mm (1.496 - 1.535 in.) 

    Fig 1: Installing Oil Seal No. 2 And No. 3 To Right Case Using Special Tool
    G06867423Courtesy of SUZUKI OF AMERICA CORP.
  2. Install oil plate to right case.

    Tightening torque 

    Oil plate bolt: 10 N.m (1.0 kg-m, 7.5 lbf-ft) 

  3. When installing new oil seal No. 1 (1) and No. 2 (2) to left case (3) using special tool, use care so that oil seals in proper direction as shown in figure.

    Apply grease to oil seal lip.

    Special Tool 

    (A): 09913-85210 (For oil seal No. 1) 

    (A): 09944-88210 (For oil seal No. 2) 

    "A": Grease 99000-25011 (SUZUKI Super Grease A) 

    Fig 2: Installing New Oil Seal No. 1 And No. 2 To Left Case Using Special Tool
    G06867424Courtesy of SUZUKI OF AMERICA CORP.