Clutch Operating Cylinder Assembly Removal and Installation: Installation

Reference: CLUTCH OPERATING CYLINDER ASSEMBLY INSPECTION 

1. Install clutch operating cylinder assembly (2) to transaxle. Tighten new mounting bolts to specified torque.

   Tightening torque 

   Clutch operating cylinder assembly mounting bolt (a): 10 N.m (1.0 kg-m, 7.5 lbf-ft) 

2. Connect clutch fluid pipe (4) to clutch operating cylinder assembly temporarily.
3. Install clutch pipe joint sleeve (3) to transaxle securely and then tighten clutch fluid pipe flare nut (1) to specified torque.

   Tightening torque 

   Clutch fluid pipe flare nut (b): 16 N.m (1.6 kg-m, 11.5 lbf-ft) 

   Fig 1: Tightening Clutch Fluid Pipe Flare Nut

   Courtesy of SUZUKI OF AMERICA CORP.
4. Remount transaxle assembly. See MANUAL TRANSAXLE UNIT DISMOUNTING AND REMOUNTING .
5. Bleed air from system and check clutch pedal free travel and bleed air from clutch system.
   • Clutch Pedal free travel: See CLUTCH PEDAL INSPECTION .
   • Bleed air: See AIR BLEEDING OF CLUTCH SYSTEM .