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Clutch Cover and Clutch Disc Removal and Installation: Installation

Reference: CLUTCH COVER AND CLUTCH DISC INSPECTION

NOTE: Before assembling, make sure that flywheel surface and pressure plate surface have been cleaned and dried thoroughly.

Aligning clutch disc to flywheel center using special tool, install clutch cover (1) and bolts (2). Then tighten bolts (2) to specification.
NOTE:
- While tightening clutch cover bolts, compress clutch disc with special tool (clutch center guide) by hand so that disc is centered.
- Tighten cover bolts little by little evenly in diagonal order.
Special Tool
1. 09924-17811
2. 09923-36320
Tightening torque

Clutch cover bolt (a): 23 N.m (2.3 kg-m, 17.0 lbf-ft)

Fig 1: Tightening Clutch Cover Bolt
Courtesy of SUZUKI OF AMERICA CORP.
Slightly apply grease to input shaft (1), then join manual transaxle assembly with engine. See MANUAL TRANSAXLE UNIT DISMOUNTING AND REMOUNTING .
"A": Grease 99000-25210 (SUZUKI Super Grease I)

NOTE: When inserting transaxle input shaft to clutch disc, turn crankshaft little by little to match the splines.

Fig 2: Identifying Input Shaft
Courtesy of SUZUKI OF AMERICA CORP.