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HVAC Unit Removal and Installation: Removal

  1. Recover refrigerant from A/C system with recovery and recycling equipment referring to "RECOVERY " in OPERATION PROCEDURE FOR REFRIGERANT CHARGE: MANUAL A/C.
  2. Drain engine coolant referring to COOLING SYSTEM DRAINING , and then disconnect heater hoses from HVAC unit.
  3. Remove cowl top cover from vehicle body referring to COWL TOP AND FRONT LOWER CROSSMEMBER COMPONENTS .
  4. Remove instrument panel from vehicle body referring to INSTRUMENT PANEL REMOVAL AND INSTALLATION .
  5. Loosen a bolt (1) and remove pipes from expansion valve (2).
    Fig 1: Identifying Bolt And Expansion Valve
    G06867667Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove HVAC unit (1) from vehicle body by removing nuts (2).
    Fig 2: Identifying HVAC Unit Nuts
    G06867668Courtesy of SUZUKI OF AMERICA CORP.
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