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Master Cylinder Reservoir Removal and Installation: Installation

WARNING: This page is about a different car, the 2011 Suzuki SX4. However, it is still accessible from the selected car via links, so may be relevant.
  1. When using new grommets (2), lubricate them with the same fluid as the one to fill reservoir with. Then press-fit grommets (2) to master cylinder (3).
  2. Install reservoir (1) to master cylinder.
    Fig 1: Installing Reservoir To Master Cylinder
    G06868444Courtesy of SUZUKI OF AMERICA CORP.
  3. Drive in reservoir connector pin (2) by using special tool (A). Till both of its ends at the right and left of reservoir (1) becomes the same length.

    Special Tool 

    (A): 09916-44310 

    Fig 2: Driving Reservoir Connector Pin Using Special Tool
    G06868445Courtesy of SUZUKI OF AMERICA CORP.
  4. Connect clutch reservoir hose to reservoir (M/T model).
  5. Connect fluid level switch coupler (1) and clamp (3) to reservoir (2).
    Fig 3: Connecting Fluid Level Switch Coupler And Clamp To Reservoir
    G06868446Courtesy of SUZUKI OF AMERICA CORP.
  6. Install battery referring to BATTERY REMOVAL AND INSTALLATION .
  7. Fill reservoir with specified brake fluid up to its MAX level.
  8. After completing the work, bleed air from brake system referring to AIR BLEEDING OF BRAKE SYSTEM  and bleed air from clutch system referring to AIR BLEEDING OF CLUTCH SYSTEM (M/T MODEL) .
  9. Check each installed parts for fluid leakage.
  10. Perform brake test and check fluid leakage.