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Home >> Suzuki >> 2012 >> SX4 Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 76 (Air Conditioning System - Manual A/C) >> Repair Instructions >> Magnet Clutch Removal and Installation >> Removal
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Magnet Clutch Removal and Installation: Removal

WARNING: This page is about a different car, the 2011 Suzuki SX4. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove compressor from vehicle referring to COMPRESSOR ASSEMBLY REMOVAL AND INSTALLATION: MANUAL A/C .
  2. Fix armature plate (1) with special tool and remove armature plate bolt (2).

    Special Tool 

    (A): 09991-06310 Armature plate holder  Refer to SPECIAL TOOL

  3. Remove armature plate (1).
    Fig 1: Removing Armature Plate
    G06867683Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove shims from shaft.
  5. Remove circlip (1) using special tool.

    Special Tool 

    (B): 09900-06107 Snap ring pliers (opening type)  Refer to SPECIAL TOOL

    Fig 2: Removing Circlip Using Special Tool
    G06867684Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove magnet clutch pulley (2).
    NOTE:
    • If it is difficult to remove magnet clutch pulley by hand, use puller (1).
    • Do not damage magnet clutch pulley when using puller.
      Fig 3: Removing Magnet Clutch Pulley
      G06867685Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove magnet clutch lead clamps.
  8. Detach thermal switch (1) from compressor by using flat head screw driver (2).
    Fig 4: Detaching Thermal Switch From Compressor By Using Flat Head Screw Driver
    G06867686Courtesy of SUZUKI OF AMERICA CORP.
  9. Remove circlip (1) by using special tool.

    Special Tool 

    (B): 09900-06107 Snap ring pliers (opening type)  Refer to SPECIAL TOOL

  10. Remove magnet clutch coil (2) from compressor (3).
    Fig 5: Removing Magnet Clutch Coil From Compressor
    G06867687Courtesy of SUZUKI OF AMERICA CORP.