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Intake Manifold Removal and Installation: Removal

WARNING: This page is about a different car, the 2011 Suzuki SX4. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect negative (-) cable from battery.
  2. Remove windshield wiper arms with wiper blades, see WINDSHIELD WIPER REMOVAL AND INSTALLATION .
  3. Remove cowl top garnish and cowl top panel, see COWL TOP AND FRONT LOWER CROSSMEMBER COMPONENTS .
  4. Remove air cleaner assembly, see Air Cleaner Assembly Removal and Installation .
  5. Remove throttle body assembly, see Throttle Body Assembly Removal and Installation .
  6. Disconnect the following wiring harness connectors and hoses.
    • EVAP canister purge valve connector (1)
    • IMT valve actuator connector (2)
    • Brake booster hose (3)
    • PCV valve hose (4)
    • Purge hose (5)
    • Engine harness clamps
      Fig 1: Identifying Wiring Harness Connectors And Hoses
      G06866925Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove intake manifold (1) and intake manifold gaskets (2) from cylinder head.
    Fig 2: Removing Intake Manifold And Intake Manifold Gaskets From Cylinder Head
    G06866926Courtesy of SUZUKI OF AMERICA CORP.