Cranking System Symptom Diagnosis
Possible symptoms of starting system trouble would be as follows:
- Starting motor does not run (or runs slowly).
- Starting motor runs but fails to crank engine.
- Abnormal noise is heard.
Proper diagnosis must be made to determine exactly where the cause of each trouble lies in battery, wiring harness, starting motor (including magnetic switch) or engine.
Do not remove starting motor just because starting motor does not run. Check the following items and narrow down scope of possible causes.
- Condition of trouble
- Tightness of battery terminals (including ground cable connection on engine) and starting motor terminals
- Discharge of battery
- Mounting of starting motor
TROUBLESHOOTING REFERENCE CHART
| Condition | Possible Cause | Action |
|---|---|---|
| Starting motor not running (No operating sound of magnetic switch) | Malfunction of Shift switch (CVT model) | Check shift switch . Refer to TRANSMISSION RANGE SENSOR INSPECTION AND ADJUSTMENT . |
| Malfunction of clutch switch (M/T model) | Check clutch switch . Refer to CLUTCH PEDAL POSITION (CPP) SWITCH INSPECTION AND ADJUSTMENT . | |
| Battery voltage is too low | Check battery . Refer to BATTERY INSPECTION . | |
| Charging faulty due to deteriorated battery | Replace battery . Refer to BATTERY REMOVAL AND INSTALLATION . | |
| Poor battery terminal connection | Check terminal connection or replace battery . Refer to BATTERY REMOVAL AND INSTALLATION . | |
| Poor ground cable connection | Tighten ground cable . | |
| Fuse blown | Replace fuse . | |
| Ignition switch faulty | Check ignition switch . Refer to IGNITION SWITCH INSPECTION . | |
| Magnetic switch faulty | Check magnetic switch . Refer to STARTING MOTOR INSPECTION . | |
| Poor magnetic switch lead wire connector connection | Check connector connection . | |
| Open-circuit between ignition switch and magnetic switch | Repair circuit . | |
| Open-circuit in pull-in coil | Check pull-in coil circuit . Refer to STARTING MOTOR INSPECTION . | |
| Brushes and/or brush springs faulty | Check brushes and brush springs . Refer to STARTING MOTOR INSPECTION . | |
| Poor sliding of plunger and/or pinion | Check plunger and pinion . Refer to STARTING MOTOR INSPECTION . | |
| Starting motor control relay faulty | Check starting motor control relay . Refer to STARTING MOTOR CONTROL RELAY INSPECTION . | |
| Starting motor not running (Operating sound of magnetic switch heard) | Battery voltage is too low | Check battery . BATTERY INSPECTION . |
| Charging faulty due to deteriorated battery | Replace battery . Refer to BATTERY REMOVAL AND INSTALLATION . | |
| Poor battery terminal connection | Check terminal connection or replace battery . Refer to BATTERY REMOVAL AND INSTALLATION . | |
| Poor ground terminal connection | Tighten ground cable . | |
| Magnetic switch faulty | Check magnetic switch . STARTING MOTOR INSPECTION . | |
| Brushes and/or brush springs faulty | Check brushes and brush springs . Refer to STARTING MOTOR INSPECTION . | |
| Brush holder faulty | Check brush holder . Refer to STARTING MOTOR INSPECTION . | |
| Commutator burnt | Check commutator . Refer to STARTING MOTOR INSPECTION . | |
| Short-circuit between commutator and armature | Check commutator . Refer to STARTING MOTOR INSPECTION . | |
| Ignition switch faulty | Check ignition switch . IGNITION SWITCH INSPECTION . | |
| Poor starting motor cable connection | Check starting motor cable connection . Refer to STARTING MOTOR REMOVAL AND INSTALLATION . | |
| Open circuit between Ignition switch and magnetic switch | Repair circuit . | |
| Crank shaft rotation obstructed | Repair engine assembly . | |
| Starting motor running but too slowly (small torque) (If battery and wiring are satisfactory, inspect starting motor) | Magnetic switch faulty | Check magnetic switch . Refer STARTING MOTOR INSPECTION . |
| Short-circuit between commutator and armature | Check commutator . Refer to STARTING MOTOR INSPECTION . | |
| Commutator burnt | Check commutator . Refer to STARTING MOTOR INSPECTION . | |
| Brushes and/or brush springs faulty | Check brushes and brush springs . Refer to STARTING MOTOR INSPECTION . | |
| Brush holder faulty | Check brush holder . Refer to STARTING MOTOR INSPECTION . | |
| Rear bracket bush faulty | Check rear bracket bush . Refer to STARTING MOTOR INSPECTION . | |
| Starting motor running, but not cranking engine | Worn pinion tip | Replace over-running clutch . Refer to STARTING MOTOR DISASSEMBLY AND REASSEMBLY . |
| Poor sliding of over-running clutch | Check over-running clutch . STARTING MOTOR INSPECTION . | |
| Over-running clutch slipping | Replace over-running clutch . STARTING MOTOR INSPECTION . | |
| Worn teeth of ring gear | Replace flywheel (M/T model) or drive plate (CVT model) . Refer to FLYWHEEL/DRIVE PLATE REMOVAL AND INSTALLATION . | |
| Noise | Abnormally worn bush | Replace bush . Refer to STARTING MOTOR COMPONENTS . |
| Worn teeth of pinion | Replace over-running clutch . Refer to STARTING MOTOR DISASSEMBLY AND REASSEMBLY . | |
| Worn teeth of ring gear | Replace flywheel (M/T model) or drive plate (CVT model) . Refer to FLYWHEEL/DRIVE PLATE REMOVAL AND INSTALLATION . |