Left Case Disassembly and Reassembly

Left Case Disassembly and Reassembly

Manual Transaxle Unit Dismounting and Remounting

Manual Transaxle Assembly Components

Manual Transaxle Assembly Disassembly and Reassembly

Disassembly

1) Removal oil gutter (1), if necessary.





2) Remove oil seal using flat end rod or the like.
3) Remove differential side bearing outer race (1) and shim using special tools.
Special Tool

(A): 09942-15511

(B): 09944-96011





4) Remove countershaft right bearing outer race (1) and shim using special tools.
Special Tool

(A): 09942-15511

(B): 09944-96011





Reassembly

1) Install oil gutter (1), if removed.





2) Select countershaft left side bearing shim and differential left side bearing shim as follows.
a) Keep pushing outer race with the power of 35 N (3.67 kgf, 7.87 lbf) and turn countershaft assembly and differential case 10 times or more.
b) Measure distance "a" of countershaft assembly (1) and "e" of differential assembly (2).
c) Measure depth "b" and "g" of left case (3) and "c" and "f" of right case (4).
d) Calculate the clearance of "d" and "h" by the following expressions.


















e) Select shims closest to clearance "d" and "h" from among the following available sizes.

Available shim thickness










3) Install countershaft right bearing outer race using special tool.
Special Tool

(A): 09913-85210





4) Install differential side bearing outer race using special tools.
Special Tool

(A): 09924-74510

(B): 09944-66010





5) Install new oil seal. Service and Repair