Generator Disassembly and Reassembly: Disassembly

For easier reassembly, draw matchmark (1) on drive end frame and stator assembly as shown in figure.

Fig 1: Identifying Matchmark
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Loosen rear end cover nuts (1) and remove rear end cover (2) from stator assembly.
Remove terminal bushing (3).

Fig 2: Identifying Rear End Cover Nuts And Rear End Cover
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Loosen brush holder screws (1) and remove brush holder assembly (3) from stator assembly (2).
Loosen stator assembly bolts (4).

Fig 3: Identifying Brush Holder Screws, Brush Holder Assembly And Stator Assembly
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Remove rotor assembly (2) from stator assembly (1) and remove wave washer (3).

Fig 4: Identifying Rotor Assembly, Stator Assembly And Wave Washer
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Hold rotor (1) by using vise (2) via clean cloth (5) and aluminum plate (6), loosen pulley nut (3) and remove pulley (4).
CAUTION: The rotor may be damaged if it is not held in a vise in the specified method and at the indicated parts when loosening the pulley nut. Be sure to hold the rotor in the vise via a clean cloth and aluminum plate at the iron parts (7). Never hold the rotor at other parts (8).

Fig 5: Loosening Pulley Nut And Pulley
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Remove rotor (2) from drive end frame (1).

Fig 6: Identifying Rotor And Drive End Frame
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Loosen bearing retainer screws (1) and remove bearing retainer (3) from drive end frame (2).

Fig 7: Identifying Bearing Retainer Screws, Bearing Retainer And Drive End Frame
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Push out drive end bearing by using special tool and hydraulic press (1).
Special Tool
1. 09913-75821
Fig 8: Pushing Out Drive End Bearing Using Special Tool
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