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Right Case Disassembly and Reassembly: Disassembly

  1. Remove differential side oil seal from right case, if necessary, see DIFFERENTIAL SIDE OIL SEAL REPLACEMENT .
  2. Remove differential side bearing outer race (1) using brass bar (2), if necessary.
    Fig 1: Removing Differential Side Bearing Outer Race Using Brass Bar
    G06528793Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove input shaft oil seal using special tool, if necessary.

    Special Tool 

    1. 09913-75830 
    Fig 2: Removing Input Shaft Oil Seal Using Special Tool
    G06528794Courtesy of SUZUKI OF AMERICA CORP.
  4. Break oil channel (1) with flat-end screwdriver or the like and remove it.
    Fig 3: Identifying Break Oil Channel
    G06528795Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove countershaft right bearing outer race using special tools, if necessary.

    Special Tool 

    1. 09942-15511 
    2. 09944-96011 
    Fig 4: Removing Countershaft Right Bearing Outer Race Using Special Tools
    G06528796Courtesy of SUZUKI OF AMERICA CORP.