Fuel Pump Assembly Removal and Installation: Installation

Reference: FUEL PUMP INSPECTION

WARNING: Failure to take proper precautions when reinstalling the fuel tank connections can result in fuel leakage or damage. Clean the outside surface of the pipe where each quick joint is to be installed, push the pipe into the joint until the joint lock clicks, and then confirm that the pipe is connected securely.

Reverse removal procedure, noting the following points.

Check that mating surface of fuel pump is clean.
Use new fuel pump gasket (1).

Fig 1: Identifying Fuel Pump Gasket
Courtesy of SUZUKI OF AMERICA CORP.
Align protrusions (1) on fuel pump with aligning hole (2) on fuel pump plate.
Align straight portion (3) on fuel pump plate with specified position on fuel tank.

Fig 2: Identifying Protrusions On Fuel Pump With Aligning Hole
Courtesy of SUZUKI OF AMERICA CORP.
Tighten fuel pump nuts to specified torque.
Tightening torque

Fuel pump nut: 10 N.m (1.0 kg-m, 7.5 lbf-ft)