Service Manual Update: Transfer Case Oil Seal Installation (TS 11 03133)

Publication date: 2013-06-14
Reference number: TS 11 03133

SERVICE MANUAL UPDATE: TRANSFER CASE OIL SEAL INSTALLATION

TECHNICAL SERVICE BULLETIN

Reference Number(s): TS 11 03133, Date of Issue: June 14, 2013

SUZUKI:	2010~2013 GRAND VITARA (JB424, JB632)
SECTION:	Driveline-Axle-Differential

CONDITION

This bulletin is being provided to inform you of service manual corrections for transfer case oil seal installation. Corrections apply to 2010~2013 Grand Vitara (JB424/JB632) Service Manuals, Section 3C for 'Motor-Shift Type' and 'NON-Shift Type' options.

AFFECTED SERVICE MANUAL(S)

Manual Name	Part Number	Corresponding Item
2010MY GRAND VITARA Service Manual (JB424, JB632)	99500-66J40-33E	Section 3C: Motor-Shift Type Repair Instruction Transfer Oil Seal Removal and Installation Transfer Assembly Disassembly and Reassembly Section 3C: Non-Shift Type Repair Instruction Transfer Assembly Disassembly and Reassembly
2011MY GRAND VITARA Service Manual (JB424)	99500-66J50-33E	Section 3C: Motor-Shift Type Repair Instruction Transfer Oil Seal Removal and Installation
2012MY GRAND VITARA Service Manual (JB424)	99500-66J60-33E
2013MY GRAND VITARA Service Manual (JB424)	99500-66J70-33E

Please refer to changes illustrated in the following pages.

Rear: rear oil seal (1)

Installation

Install new oil seal using special tools and plastic hammer, and then apply grease to oil seal lip.
: Grease 99000-25011 (SUZUKI Super Grease A)
- Front
  Distance between case and oil seal
  
  "a": 2.6 - 3.6 mm (0.10 - 0.14 in.)
  
  Special tool
  
  (A): 09924-74510
  
  (B): 09925-16510
- Rear
Install propeller shaft as follows.
- Front:
1. Install new O-ring.
2. Install front output flange.
3. Install front propeller shaft.
- Rear:
  - Install rear propeller shaft.
Fill transfer oil referring to "Transfer Oil Change": Motor-Shift Type (Transfer with Shift Actuator).

Transfer Switch Removal and Installation

Removal

Remove HVAC control module referring to, and then remove transfer switch (1) from center cluster (2).

Installation

Reverse removal procedure.

Transfer Switch Inspection

Check continuity between the following terminals when transfer switch (1) operated at each position.

TRANSFER SWITCH INSPECTION

Switch position	Terminal
(2)	1-2
N(3)	1-2-3
4H(4)	1-3
4H-lock(5)	1-3-4
4L-lock(6)	1-4