Timing Chain Cover Removal And Installation: Installation

Reference: TIMING CHAIN COVER INSPECTION 

Reverse removal sequence to install timing chain cover noting the following points.

• Clean sealing surface on timing chain cover, crankcase, cylinder block and cylinder heads.

  Remove oil, old sealant, and dust from sealing surface.

• Apply sealant "A" to timing chain cover sealing surface area as shown in figure.

  "A": Sealant 99000-31260SUZUKI Bond No. 1217G 

  Fig 1: Identifying Area For Applying Sealant

  Courtesy of SUZUKI OF AMERICA CORP.
• Apply sealant "B" to mating surfaces of cylinder head and cylinder block as shown in figure.

  "B": Water tight sealant 99000-31140SUZUKI Bond No. 1207B 

  Fig 2: Identifying Area For Applying Sealant To Surfaces Of Cylinder Head

  Courtesy of SUZUKI OF AMERICA CORP.
• Apply engine oil to new oil seal lip and water pump O-ring. Using special tool (bearing installer), install new oil seal (2) with its surface is flash with edge of timing chain cover (1).

  Special Tool 

  (D): 09913-75510 

  Fig 3: Identifying Oil Seal & With Edge Of Timing Chain Cover

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• Install timing chain cover.

  Tightening torque 

  Timing chain cover bolt: 11 N.m (1.1 kg-m, 8.0 lb-ft) 

• Install CMP sensor to timing chain cover referring to CAMSHAFT POSITION (CMP) SENSOR REMOVAL AND INSTALLATION .
• Install crankshaft pulley (1).

  To lock crankshaft pulley, use special tool (camshaft pulley holder) with it at shown in figure.

  Special Tool 

  1. 09917-68221 

  Tightening torque 

  Crankshaft pulley bolt a: 150 N.m (15 kg-m, 108.5 lb-ft) 

  Fig 4: Locking Crankshaft Pulley

  Courtesy of SUZUKI OF AMERICA CORP.
  NOTE: Be sure to use the following bolt for fixing special tool to crank pulley.
  Bolt size: M8, P1.25 L=45 mm
  Strength: 7T
  Fig 5: Identifying Bolt Dimension

  Courtesy of SUZUKI OF AMERICA CORP.