Oil Pump Assembly Disassembly and Reassembly: Reassembly

Reference: OIL PUMP INSPECTION 

1. Wash clean and then dry all disassembled parts.
2. Apply thin coat of engine oil to the following parts.
   • Inner rotor
   • Outer rotor
   • Inside surfaces of oil pump housing and oil pump cover.
3. Install outer rotor (1) and inner rotor (2) to oil pump housing.
   NOTE: Align the direction of match mark (3) on outer rotor with the mark put on oil pump housing outer rotor.
   Fig 1: Identifying Outer And Inner Rotor

   Courtesy of SUZUKI OF AMERICA CORP.
4. Apply engine oil to relief valve (1) and spring (2), and install them to oil pump cover (4).
5. Tighten retainer (3) to specified torque.

   Tightening torque 

   Retainer (a): 49 N.m (5.0 kgf-m, 36.5 lbf-ft) 

   Fig 2: Identifying Relief Valve, Spring And Oil Pump Cover

   Courtesy of SUZUKI OF AMERICA CORP.
6. Install oil pump cover (1) to oil pump housing.

   Tightening torque 

   Oil pump cover bolt (a): 12 N.m (1.2 kgf-m, 9.0 lbf-ft) 

   Fig 3: Identifying Oil Pump Cover And Bolts

   Courtesy of SUZUKI OF AMERICA CORP.
7. Turn balancer shaft by hand to check that is rotates smoothly.
   Fig 4: Turning Balancer Shaft

   Courtesy of SUZUKI OF AMERICA CORP.
8. Install oil pump sprocket referring to step  4) in "Installation" under Balancer Shaft Removal and Installation  .