Transmission Assembly: Removal and Installation for QR25DE: Installation

Installation of the remaining components is in the reverse order of the removal, while paying attention to the following work.

• When installing the transmission to the engine, install the bolts in accordance with the standard below.
  Fig 1: Identifying Transmission Dust Cover Bolts

  Courtesy of SUZUKI OF AMERICA CORP.
  BOLT LENGTH SPECIFICATION
  
  

  Bolt No.	1	2	3
  Quantity	4	1	6
  Bolt length "l  " mm (in)	60 (2.36)		65 (2.56)
  Tightening torque N.m (kg-m, ft-lb)	35 (3.6, 26)		75 (7.7, 55)

• Align the positions of bolts for drive plate with those of the torque converter, and temporarily tighten the bolts. Then, tighten the bolts with the specified torque.
  Fig 2: Locating Drive Plate Bolts

  Courtesy of SUZUKI OF AMERICA CORP.
  CAUTION:

  • When turning crankshaft, turn it clockwise as viewed from the front of the engine.
  • After converter is installed to drive plate, rotate crankshaft several turns and check to be sure that transmission rotates freely without binding.
  • When replacing an engine or transmission you must make sure the dowels are installed correctly during re-assembly.
  • Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of drive train components.
• Install crankshaft position sensor (POS).
• After completing installation, check fluid leakage, fluid level, and the positions of A/T. Refer to [CHECKING THE A/T FLUID (ATF) ], [SHIFT CONTROL SYSTEM: INSPECTION AND ADJUSTMENT ].