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Control Valve And TCM Removal And Installation: Removal

  1. Disconnect negative battery terminal.
  2. Drain A/T fluid. Refer to [CHANGING THE A/T FLUID (ATF) ].
  3. Disconnect A/T assembly harness connector.
  4. Remove snap ring from A/T assembly harness connector.
    Fig 1: Identifying Snap Ring And A/T Assembly Harness Connector
    G06442866Courtesy of SUZUKI OF AMERICA CORP.
  5. Push A/T assembly harness connector.
    Fig 2: Identifying A/T Assembly Harness Connector
    G06442867Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Do not damage connector.
  6. Remove oil pan and oil pan gasket. Refer to [OIL PAN: REMOVAL AND INSTALLATION ].
  7. Straighten terminal clip (←) to free the output speed sensor harness.
    8. Fig 3: Locating Revolution Sensor Connector
    G00498944Courtesy of SUZUKI OF AMERICA CORP.
  8. Disconnect output speed sensor connector (1).
    CAUTION: Do not damage connector.
  9. Remove bolts (A), (B) and (C) from control valve with TCM.
    Fig 4: Identifying Control Valve With TCM
    G06442870Courtesy of SUZUKI OF AMERICA CORP.
    • <==: Front
    BOLT LENGTH SPECIFICATION

    Bolt symbol Length mm (in) Number of bolts
    A 42 (1.65) 5
    B 55 (2.17) 6
    C 40 (1.57) 1
  10. Remove control valve with TCM from transmission case.
    Fig 5: Identifying Manual Plate
    G06442871Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: When removing, be careful with the manual valve notch and manual plate height. Remove it vertically.
  11. Remove plug (1) with bracket (2) from control valve with TCM.

    ←: Bolt

    Fig 6: Identifying Plug & Bracket
    G00518886Courtesy of SUZUKI OF AMERICA CORP.
  12. Remove the bracket (1) from plug (2).
    Fig 7: Identifying A/T Fluid Temperature Sensor 2 With Bracket
    G00518885Courtesy of SUZUKI OF AMERICA CORP.
  13. Remove O-ring (1) from plug (2).
    Fig 8: Identifying O-Ring & Plug
    G00518884Courtesy of SUZUKI OF AMERICA CORP.
  14. Remove O-ring from A/T assembly harness connector.
    Fig 9: Identifying O-Ring With A/T Assembly Harness Connector
    G06442874Courtesy of SUZUKI OF AMERICA CORP.
  15. Disconnect TCM connectors.
    Fig 10: Identifying TCM Connectors
    G06442875Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Do not damage connectors.
  16. Remove A/T assembly harness connector from control valve with TCM using suitable tool.
    Fig 11: Removing A/T Assembly Harness Connector From Control Valve
    G06442876Courtesy of SUZUKI OF AMERICA CORP.
  17. Disconnect TCM connector and park/neutral position switch connector
    Fig 12: Identifying TCM Connector And Park/Neutral Position Switch Connector
    G06442877Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Do not damage connectors.
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