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Leaf Spring: Removal and Installation: Installation

  1. Apply soapsuds to all of the rubber bushings.
  2. Install the rear spring shackle and rear leaf spring front nut and bolt. Finger-tighten the nuts.
  3. Install the rear spring clip U-bolts and bumper on top of the rear leaf spring.
  4. Install the bumper and rear spring pad, then finger-tighten nuts under the axle case.
  5. Tighten the rear spring clip U-bolt nuts diagonally and evenly to specification.
    Fig 1: Identifying Rear Spring Clip U-Bolt Nuts
    G06444721Courtesy of SUZUKI OF AMERICA CORP.
    • Tighten the rear spring clip U-bolt nuts so the lengths of all the exposed rear spring clip U-bolt threads under spring pad are equal in length within a tolerance of 3 mm (0.12 in), as shown in illustration.
  6. Remove the jack supporting the rear final drive assembly and bounce the rear of the vehicle to stabilize the suspension.
    Fig 2: Identifying Rear Of Vehicle
    G06444723Courtesy of SUZUKI OF AMERICA CORP.
  7. Tighten the rear spring shackle nuts, rear leaf spring front nut, and shock absorber nuts to specification.
    • When installing the components with rubber bushings, the final nut tightening must be carried out under unladen* conditions with the tires on level ground.

      * (Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.)