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Heater & Cooling Unit Assembly: Removal and Installation: Removal

CAUTION: Before servicing, turn the ignition switch off, disconnect both battery terminals and wait at least 3 minutes.
  1. Move the two front seats to the rear most position on the seat track.
  2. Discharge the refrigerant from the A/C system. Refer to [HFC-134A (R-134A) SERVICE PROCEDURE ]
  3. Drain the coolant from the engine cooling system. Refer to [CHANGING ENGINE COOLANT ] (QR25DE), [CHANGING ENGINE COOLANT ] (VQ40DE).
  4. Disconnect the battery negative and positive terminals.
  5. For vehicles equipped with the VQ40DE engine, remove the RH heater core pipes nut.
    Fig 1: Identifying RH Heater Core Pipes Nut
    G06445874Courtesy of SUZUKI OF AMERICA CORP.
  6. Disconnect the heater core hoses from the heater core.
    NOTE: Cap or plug opening(s) to prevent fluid from spilling.
  7. Disconnect the high- and low-pressure A/C pipes from the expansion valve.
  8. Remove the instrument panel and console panel. Refer to [INSTRUMENT PANEL ASSEMBLY: EXPLODED VIEW ]
  9. Remove the two front floor ducts.
  10. Remove the steering column. Refer to [STEERING COLUMN: REMOVAL AND INSTALLATION ]
  11. Disconnect the instrument panel wire harness at the RH and LH in-line connector brackets, and the fuse block (SMJ) electrical connectors. Refer to [HARNESS LAYOUT ]
  12. Remove the covers then remove the three steering member bolts from each side to disconnect the steering member from the vehicle body. Refer to [INSTRUMENT PANEL ASSEMBLY: EXPLODED VIEW ].
  13. Remove the heater and cooling unit assembly with it attached to the steering member, from the vehicle.
    CAUTION:
    • Use care not to damage the seats and interior trim panels when removing the heater and cooling unit assembly with it attached to the steering member.
    • Use suitable plugs on the heater core pipes to prevent coolant leakage.
  14. Remove the heater and cooling unit assembly from the steering member.