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Cylinder Head: Removal and Installation: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install new cylinder head gasket.
  2. Turn crankshaft until No. 1 piston is set at TDC.
    Fig 1: Identifying Crankshaft Key Location
    G06441038Courtesy of SUZUKI OF AMERICA CORP.
    • Crankshaft key should line up with the right bank cylinder center line as shown.
  3. Install cylinder head follow the steps below to tighten cylinder head bolts in numerical order as shown.
    Fig 2: Cylinder Head Bolts Tighten Sequence
    G06441039Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: If cylinder head bolts re-used, check their outer diameters before installation. Refer to [CYLINDER HEAD: REMOVAL AND INSTALLATION ] (Cylinder Head Bolts Outer Diameter).

    Step a: 98 N.m (10 kg-m, 72 ft-lb) 

    Step b: Loosen to 0 N.m in the reverse order of tightening. 

    Step c: 39.2 N.m (4.0 kg-m, 29 ft-lb) 

    Measure the tightening angle using Tool.

    Fig 3: Measuring Tightening Angle Using Tool
    G06441040Courtesy of SUZUKI OF AMERICA CORP.

    Tool number: KV10112100 (BT-8653 -A) 

    Step d: 90° clockwise 

    Step e: 90° clockwise 

  4. After installing cylinder head, measure distance between front end faces of cylinder block and cylinder head (left and right banks).
    Fig 4: Measuring Distance Between Front End Faces Of Cylinder Block And Cylinder Head
    G06441041Courtesy of SUZUKI OF AMERICA CORP.

    Standard: 14.1 - 14.9 mm (0.555 - 0.587 in) 

    • If the measured value is out of the standard, re-install cylinder head.
  5. Installation of the remaining parts is in the reverse order of removal.