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Liquid Gasket Application Procedure

WARNING: This page is about a different variant/trim than selected.
  1. Remove the old liquid gasket from gasket application surface and the mating surface using suitable tool.
    Fig 1: Removing Liquid Gasket from Gasket Application Surface And Mating Surface Using Suitable Tool
    G06440873Courtesy of SUZUKI OF AMERICA CORP.
    • Remove liquid gasket completely from the groove of the gasket application surface, bolts, and bolt holes.
  2. Thoroughly clean the mating surfaces and remove moisture, grease and foreign materials.
  3. Attach liquid gasket tube to the Tool.
    Fig 2: Attaching Liquid Gasket Tube To Tool
    G06440874Courtesy of SUZUKI OF AMERICA CORP.

    Tool number: WS39930000 (-) 

    Use Genuine RTV Silicone Sealant or equivalent.  Refer to [RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ].

  4. Apply the liquid gasket without breaks to the specified location with the specified dimensions.
    • If there is a groove for the liquid gasket application, apply the liquid gasket to the groove.
      Fig 3: Applying Liquid Gasket Without Breaks To Specified Location
      G06440875Courtesy of SUZUKI OF AMERICA CORP.
    • As for bolt holes, normally apply the liquid gasket inside the holes. Occasionally, it should be applied outside the holes. Make sure to read the text of this manual.
    • Within five minutes of liquid gasket application, install the mating component.
    • If the liquid gasket protrudes, wipe it off immediately.
    • Do not retighten nuts or bolts after the installation.
    • Wait 30 minutes or more after installation, before refilling the engine with engine oil and engine coolant.
      CAUTION: Carefully follow all of the warnings, cautions, notes, and procedures contained in this manual.